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The wet pressing process uses biodegradable materials like bagasse, bamboo, and recycled paper, offering smooth finishes, protection, cushioning, and space-saving, eco-friendly packaging.
Molded pulp products replace plastic and foam, offering recyclable, biodegradable options. Custom shapes, colors, and eco-friendly surfaces are available. We provide affordable, sustainable packaging with in-house prototyping and manufacturing.
Our plant fiber tableware, made from bagasse, straw, and bamboo, is biodegradable, compostable, waterproof, oil-resistant, and microwave-safe. Certified, recyclable, and stackable for eco-friendly use.
Dry pressing paper pulp trays, made from 100% recycled materials, offer an eco-friendly, cost-effective alternative to plastic. They provide cushioning, temperature resistance, and stackability, saving up to 20% space.
Bonitopak offers molded pulp in six colors, including white, natural, and black, with 95% color accuracy. Eco-friendly methods ensure safe bleaching. Natural and white are best for food; others suit tray packaging.
Design & customization for seasonal gift sets
BonitoPak PM‑156 combines a strong molded‑pulp internal tray with an elegant outer box to present mooncakes securely and beautifully. We tailor every dimension to your product—round, square or embossed mooncakes—so each cake sits centered with a consistent gap on all sides. Grid options include 2/4/6/8/9/12 pieces, and we can mix cavity sizes for assorted flavors. Dividers are reinforced to prevent contact between pastries during transport. Finger‑notches make removal easy without touching the cake surface, supporting hygienic service.
Food packaging options
For packs that require direct food contact, we can supply food‑contact‑grade pulp or add a paper liner such as glassine, grease‑resistant paper or a plant‑based coating. These options help manage oil migration typical of mooncakes while keeping the package recyclable. If you prefer individually flow‑wrapped pieces, the pulp tray still holds each wrapped cake firmly, improving presentation and stacking in the outer box.
Branding & presentation
Create a festive story with molded‑in logos, pattern textures and holiday icons on the lid or tray. Choose a Pantone color to match your brand palette. Pair the box with a printed belly band, invitation card or parchment separator to complete the gift experience. Rounded corners and polished edges deliver a premium hand feel while protecting sleeves from scuffing.
Performance & sustainability
Wet‑press geometry gives reliable compression and vibration performance for e‑commerce and retail shipping. Typical wall thickness ranges from 1.0–2.0 mm depending on box size and route. The mono‑material fiber structure is widely recyclable in paper streams and will degrade in suitable conditions, supporting plastic‑reduction targets. Trays are nest‑stacked in master cartons to cut logistics cost and emissions.
Manufacturing & lead time
Send your cake size and target arrangement or CAD. We’ll provide DFM, then build tooling for clean edges and a snug fit. Sample molds and first articles are available in about 10 days; mass production usually takes 15–25 days after approval. Minimum order is 5000 pieces per size/color, shipped EXW/FOB/CIF as requested.
Q1: Is the pulp tray safe for direct contact with mooncakes?
A: Food‑contact options are available. We can add a paper liner or grease‑resistant treatment while keeping recyclability.
Q2: Can you make a mixed layout with different cavity sizes?
A: Yes. We customize the grid to your assortment—mixed shapes or sizes in one tray.
Q3: Will oil stain the tray?
A: Traditional mooncakes are oily. A glassine/grease‑resistant liner or individual wraps prevent staining and maintain a clean look.
Q4: What colors and finishes can we choose?
A: Natural white/kraft/black plus any Pantone custom. Embossed/debossed logos and festive textures are available.
Q5: What is the MOQ and lead time?
A: MOQ 5000 pcs. Samples in about 10 days; production 15–25 days after approval.
Q6: How are the trays packed for shipment?
A: Nest‑stacked in master cartons for high pack‑out efficiency; palletized for export with protective cornering.
Ready to design a plastic‑free mooncake gift box?
Share your cake sizes, piece count, box dimensions and branding. We’ll design the cavity, sample fast and deliver on time with BonitoPak PM‑156.
Design & customization for seasonal gift sets
BonitoPak PM‑156 combines a strong molded‑pulp internal tray with an elegant outer box to present mooncakes securely and beautifully. We tailor every dimension to your product—round, square or embossed mooncakes—so each cake sits centered with a consistent gap on all sides. Grid options include 2/4/6/8/9/12 pieces, and we can mix cavity sizes for assorted flavors. Dividers are reinforced to prevent contact between pastries during transport. Finger‑notches make removal easy without touching the cake surface, supporting hygienic service.
Food packaging options
For packs that require direct food contact, we can supply food‑contact‑grade pulp or add a paper liner such as glassine, grease‑resistant paper or a plant‑based coating. These options help manage oil migration typical of mooncakes while keeping the package recyclable. If you prefer individually flow‑wrapped pieces, the pulp tray still holds each wrapped cake firmly, improving presentation and stacking in the outer box.
Branding & presentation
Create a festive story with molded‑in logos, pattern textures and holiday icons on the lid or tray. Choose a Pantone color to match your brand palette. Pair the box with a printed belly band, invitation card or parchment separator to complete the gift experience. Rounded corners and polished edges deliver a premium hand feel while protecting sleeves from scuffing.
Performance & sustainability
Wet‑press geometry gives reliable compression and vibration performance for e‑commerce and retail shipping. Typical wall thickness ranges from 1.0–2.0 mm depending on box size and route. The mono‑material fiber structure is widely recyclable in paper streams and will degrade in suitable conditions, supporting plastic‑reduction targets. Trays are nest‑stacked in master cartons to cut logistics cost and emissions.
Manufacturing & lead time
Send your cake size and target arrangement or CAD. We’ll provide DFM, then build tooling for clean edges and a snug fit. Sample molds and first articles are available in about 10 days; mass production usually takes 15–25 days after approval. Minimum order is 5000 pieces per size/color, shipped EXW/FOB/CIF as requested.
Q1: Is the pulp tray safe for direct contact with mooncakes?
A: Food‑contact options are available. We can add a paper liner or grease‑resistant treatment while keeping recyclability.
Q2: Can you make a mixed layout with different cavity sizes?
A: Yes. We customize the grid to your assortment—mixed shapes or sizes in one tray.
Q3: Will oil stain the tray?
A: Traditional mooncakes are oily. A glassine/grease‑resistant liner or individual wraps prevent staining and maintain a clean look.
Q4: What colors and finishes can we choose?
A: Natural white/kraft/black plus any Pantone custom. Embossed/debossed logos and festive textures are available.
Q5: What is the MOQ and lead time?
A: MOQ 5000 pcs. Samples in about 10 days; production 15–25 days after approval.
Q6: How are the trays packed for shipment?
A: Nest‑stacked in master cartons for high pack‑out efficiency; palletized for export with protective cornering.
Ready to design a plastic‑free mooncake gift box?
Share your cake sizes, piece count, box dimensions and branding. We’ll design the cavity, sample fast and deliver on time with BonitoPak PM‑156.
We respond within 24 hours, offering fast, clear communication, tailored solutions, and efficient service to save time and costs.
Our in-house design, engineering, and manufacturing ensure rapid tooling, with samples ready in 7 days and production molds in 8 days.
Our skilled R&D engineers excel in designing, prototyping, and tooling, offering complete packaging solutions with blister, tin can, and printed boxes.
Trained staff conduct 100% inspections, random checks, and quality control, ensuring high standards, reducing rejects, and saving costs.
We provide reasonable order scheduling and coordinate with clients to resolve issues promptly, ensuring the best solutions.
Our experienced after-sales team ensures smooth communication, solving issues with replacements, shipping, and delivery, aiming for zero complaints.
By Leo Chan | Writer, BonitoPak | 20+ years in molded pulp packaging Published: 16
By Leo Chan | Writer, BonitoPak | 20+ years in molded pulp packaging Published: 15
By Leo Chan | Writer, BonitoPak | 20+ years in molded pulp packaging Published: 14