The BP-3030-6 Rotary Thermoforming Pulp Molding Machine represents the perfect balance of compact footprint, intelligent automation, and reliable industrial performance. This sophisticated system is engineered for manufacturers who need professional production capacity without dedicating extensive floor space or labor resources.
The 6-station rotary configuration is the heart of this machine’s efficiency. Six hot-press working molds rotate continuously through forming, pressing, drying, and cooling stages, creating an uninterrupted production flow. This design concentrates high-capacity output into a remarkably compact 3000×1600mm footprint—significantly smaller than equivalent linear systems. For facilities with space constraints, this vertical rotary design delivers industrial capability without requiring large production areas.
The integrated robotic arm with intelligent touch screen control transforms operation from labor-intensive to streamlined single-person management. The operator monitors production, adjusts parameters, and oversees quality through the intuitive interface while the robotic arm handles product transfer with precision and consistency. This automation not only reduces labor costs but also eliminates human handling variations that can affect product quality.
Quality components distinguish this machine from budget alternatives. The electrical control system features Inovance Brand PLC (Programmable Logic Controller) and servo motors—recognized for reliability and precision in industrial automation. These components ensure accurate timing, consistent pressure application, and responsive control across all production parameters. The servo motors provide precise position control essential for the rotary mechanism’s synchronized operation.
The structural foundation demonstrates serious engineering. The entire frame is constructed from welded manganese steel plates that undergo a quenching heat treatment process. This combination creates exceptional strength, rigidity, and durability. Manganese steel offers superior toughness and wear resistance compared to standard steel, while the quenching process further hardens the material. This robust construction ensures the frame maintains alignment and stability even under continuous operation with 3-5 tons of hot-press pressure across six stations simultaneously.
With 150-250 kg daily output from six working molds, this machine serves small to medium commercial production efficiently. The 300×300mm mold size is optimized for common packaging dimensions, accommodating products up to 80mm in height. The dual 3 KW heating elements (6 KW total) provide sufficient thermal energy for the compact mold size while maintaining energy efficiency.
The compact dimensions and high automation make this machine ideal for businesses scaling up from manual or semi-automatic processes, facilities with limited space, or operations prioritizing efficiency and labor cost reduction.
Perguntas frequentes
Q1: How does the robotic arm integration work?
The robotic arm automatically transfers products between rotary stations—from forming to pressing to cooling—eliminating manual handling. Controlled via intelligent touch screen, it operates synchronously with the 6-station rotation. This automation enables one-person operation while ensuring consistent handling, reducing product damage, and maintaining production flow without labor-intensive intervention.
Q2: What makes the Inovance Brand components significant?
Inovance is a leading industrial automation brand known for reliable PLC systems and precision servo motors. These components provide accurate control of rotation timing, pressure application, and temperature management. The servo motors enable precise positioning essential for rotary synchronization, while the PLC ensures consistent automated operation and allows easy parameter adjustments through the touch screen.
Q3: Why is the manganese steel frame with quenching important?
Manganese steel offers superior toughness and wear resistance compared to standard steel. The quenching heat treatment process further hardens the material, creating exceptional durability. This construction ensures the frame maintains structural integrity and precise alignment under continuous operation with multiple tons of pressure, preventing warping or degradation that could affect product quality.
Q4: What products can this machine manufacture?
The 300×300mm mold produces various molded fiber products including food containers, egg cartons, cup carriers, small trays, protective packaging inserts, and eco-friendly tableware up to 80mm height. The compact mold size is optimized for common packaging dimensions across food service, retail, and consumer goods industries.
Q5: What are the space, power, and support requirements?
Floor space required is 3000×1600mm with 2375mm height clearance—significantly smaller than linear systems. The machine requires 6 KW heating power (dual 3 KW elements) plus operational power for robotics and rotation. Standard industrial electrical supply is needed. We provide comprehensive training on robotic operation, touch screen control, and maintenance. Installation assistance, warranty on all components including Inovance systems, and ongoing technical support are included. Contact us for detailed specifications and shipping options.