Thermoformed plastic can feel disposable and adds waste. Our molded pulp packaging turns recycled fiber into dense, durable protection that looks premium and aligns with your environmental commitments. Through wet‑press molding, fibers are compressed for consistent wall thickness and a smooth touch, creating a snug pocket for the doorbell while leaving clearance around lenses, buttons, and ports. We design dedicated wells for brackets, screws, anchors, and charging cables, plus finger‑pulls for easy removal at first touch. Four fold‑out wings lock the tray inside your box to prevent shifting in transit, keeping the presentation perfect.
Operational benefits are immediate. Trays nest tightly to maximize pallet density and reduce freight. Their light weight lowers emissions and handling costs on the line. Branding is integrated—emboss or deboss your logo directly into the fiber for an elegant, ink‑free mark that won’t scratch. After unboxing, customers can place the insert in paper recycling where accepted, or it will biodegrade over time—an easy sustainability win your audience will notice. From DTC shipments to retail shelves, this paper pulp doorbell insert offers reliable protection, effortless packing, and a clean, modern unboxing experience that reflects the quality of your smart home product.

FAQs :

Q1: Can you match my exact doorbell model and accessories?
A: Yes. Send CAD files or a sample set and we’ll create custom tooling with precise cavities for the unit, bracket, screws, and cables.

Q2: Is the insert recyclable and biodegradable?
A: It’s plastic‑free and made from recycled paper pulp. It’s recyclable where paper programs accept molded fiber and will biodegrade over time.

Q3: What are the MOQ and lead times?
A: MOQ is 5,000 units. Samples usually take 7–10 days after approval; mass production typically completes in 15–30 business days.

Q4: Can I add branding or choose a different color?
A: Absolutely. We offer embossed/debossed logos and can tint the pulp to match your brand palette.

Q5: How should trays be stored before packing?
A: Keep dry, stacked in cartons, and away from moisture. Optional water‑repellent treatments are available for humid supply chains.