Design & customization

• Share CAD or sample parts and we’ll design a snug oval cradle with accessory channels, finger‑notches and leaflet recesses.
• Keep a common outer footprint and swap inner cavities to support multiple earphone models or jewelry sets using the same outer box.
• Choose natural white/kraft/black or through‑fiber brand colors using water‑based pigments (rub‑fast and recyclable).

Performance & testing

• Typical wall thickness 0.7–1.2 mm for earphone/jewelry trays; localized ribs add compression strength for e‑commerce.
• Static‑neutral, low‑lint surface is friendly to electronics and coated metals.
• We help tune geometry for ISTA‑style drop, vibration and compression tests.

Sustainability & materials

• Made from bagasse and recovered paper fibers via chemical‑free pulping.
• Mono‑material design simplifies consumer recycling alongside the paperboard carton.
• FSC options and sustainability data sheets available on request.

Sampling & lead time

• DFM review and layout in a few days.
• Sample mold + samples in about 10 days.
• Mass production 15–25 days after approval. MOQ 5000 pcs per design/color.

Packing & delivery

• Trays nest tightly for efficient master‑carton pack‑out; pallets optimized for export.
• Shipping terms EXW/FOB/CIF available with full documentation.

Side‑by‑side services

• Public Mould: standard footprints for faster sampling and lower tooling cost.
• Packaging Solutions: tray + outer box development, fit checks and transit testing.
• 3D Design: CAD/DFM support and quick 3D previews before tooling.
• Customized Mould: private tooling, Pantone fiber, embossed/debossed branding.

FAQ

Q1: Can you match our oval earphone case exactly?
A: Yes. Provide CAD or a sample and we’ll build a precise cradle and accessory channel for a no‑rattle fit.

Q2: Will colored trays rub off on the device or pouch?
A: No. We use water‑based, through‑fiber pigments that are rub‑fast under normal handling.

Q3: What thickness should we choose?
A: 0.7–1.2 mm covers most earphone/jewelry sets. We’ll adjust based on weight and drop‑test targets.

Q4: Can one outer carton work for multiple models?
A: Absolutely. We keep a common outer footprint and swap inner cavities to fit different shapes and assortments.

Q5: Are these trays recyclable and biodegradable?
A: Yes. They are paper‑fiber based, widely recyclable and biodegradable under proper conditions.

Q6: Do you offer a water‑resistant option?
A: Optional water‑based barrier or paper liner is available for humid routes while keeping recyclability.

Ready to create a premium, plastic‑free earphone insert?
Share your case dimensions, accessory list, color and logo—BonitoPak PM‑047 will be designed, sampled fast and delivered on time.