Great capsules need airtight integrity and predictable flow. We start with cellulose‑rich bagasse/bamboo fibers and wet‑press them into dimensionally stable shells with smooth, seal‑friendly rims. That consistent profile supports leak‑free heat sealing and dependable puncture, minimizing downtime on the line. To preserve freshness, we’ll define an oxygen‑barrier strategy: select paper or biopolymer lid films (printed to your artwork), and where needed add an internal barrier/liner and vent micro‑pattern to reach your target shelf life. Inside the capsule, a matched paper filter or flow‑control disc manages brew time, pressure, and clarity to keep cup quality steady—shot after shot—whether you’re filling espresso‑fine blends or specialty filter grinds.

Customization is end‑to‑end. Share machine format, sealing temperature/pressure, target fill weights, grind and headspace, and we’ll tune rim thickness, lid film, filter porosity, and capsule geometry accordingly. Your brand travels with every pour: emboss/deboss the capsule wall for a tactile signature and print full‑color CMYK on lids, sleeves, and cartons to complete the story. Operationally, capsules ship nested to lower pallet height and warehouse footprint; repeatable tolerances support high‑speed filling and simplify QC.

Sustainability stays transparent. The capsule body is plastic‑free and 100% biodegradable; complete system compostability depends on lid/liner selections and access to industrial composting. Clean, unlined fiber components may be recyclable where accepted. We provide food‑contact and barrier documentation and help align materials with your end‑of‑life goals—so your capsule program tastes great and feels right.

FAQs :
Q1: Which machines are these compatible with?
A: Designed for Nespresso Original line formats. We customize geometry/rim to your sealer; not for Vertuo unless specified.

Q2: Are the pods fully compostable?
A: The fiber body is compostable. Overall compostability depends on chosen lids/liners and local industrial composting availability.

Q3: Do you supply lids and filters?
A: Yes—heat‑seal paper/biopolymer lids (custom print) and tuned paper filters/flow discs to match your grind and shelf‑life targets.

Q4: What shelf life can I expect?
A: It depends on roast, grind, barrier path, and storage. We’ll recommend lid/liner options and run trials to meet your target.

Q5: What are the MOQ and lead times? Can I get samples?
A: MOQ is 5,000 pcs. Samples/pilot runs are available; timelines vary by tooling, materials, and quantity—request a fast quote.