Design & customization

• Provide CAD or samples and we’ll design a precise cavity layout for your device, adapters and accessories.
• Choose single insert or clamshell (two trays joined by a living hinge). Add finger‑notches, cable channels, leaflet recess, and clip posts.
• Four‑side wings sized for glue‑in or friction fit ensure a flush, no‑gap look in rigid or folding cartons.
• Finish in natural white/grey/black or match Pantone brand colors; mold in your logo and functional icons.

Performance & testing

• Typical wall thickness 0.8–1.5 mm; ribs and corner buttresses added where higher compression is required.
• Static‑neutral, low‑lint fiber suits sensitive electronics.
• We support ISTA‑style drop, vibration and compression testing and adjust geometry for target pass rates.

Sustainability & materials

• Fibers from sugarcane bagasse and recovered paper reduce reliance on plastics and foams.
• Mono‑material solution simplifies consumer recycling alongside paperboard cartons.
• Water‑based pigments maintain recyclability; FSC options and sustainability data sheets on request.

Sampling & lead time

• DFM review and layout proposal within a few days.
• Sample mold + samples: about 10 days.
• Mass production: typically 15–25 days after approval.
• MOQ: 5000 pcs per design/color.

Packing & delivery

• Trays/clamshells nest tightly in master cartons; pallets optimized for export.
• EXW/FOB/CIF shipping terms and export documentation available.

Side‑by‑side services

• Public Mould: standard footprints for faster sampling and lower tooling cost.
• Packaging Solutions: tray + outer box/sleeve development, fit checks and transit testing.
• 3D Design: CAD/DFM support with quick 3D previews before tooling.
• Customized Mould: private tooling, Pantone fiber, embossed/debossed branding, hinge and locking features.

FAQ

Q1: Can you color‑match our brand white or grey?
A: Yes. We match Pantone colors using water‑based pigments while keeping trays recyclable and biodegradable.

Q2: Is the clamshell hinge strong?
A: The “living hinge” is designed with reinforced ribs and radius to resist tearing during assembly and unboxing.

Q3: What thickness should we choose?
A: 0.8–1.2 mm for light accessories; up to 1.5 mm with ribs for heavier devices or e‑commerce routes.

Q4: Can one outer carton work for multiple SKUs?
A: We can keep a common outer footprint and swap inner cavities/clamshell layouts to fit different models.

Q5: Are the trays moisture‑resistant?
A: Standard pulp is absorbent; we offer optional water‑resistant coating or liners for humid routes.

Q6: What information do you need to start?
A: Device dimensions/CAD, box size, layout, Pantone color, logo files, quantity and timeline.

Ready to create a premium, plastic‑free electronics insert?
Share your specs and branding—BonitoPak PM‑111 will be designed, sampled fast and delivered on time.