Design and fit for gaming hardware
Game accessories vary widely—from asymmetric controllers to compact handhelds and charging docks. Our engineering starts with your CAD or physical samples. We map the grip contours, trigger zones, thumb sticks and charge ports, building a cavity that supports the shell without stressing delicate components. Finger‑notches and lift‑tabs ensure fast removal during unboxing, while cable channels and accessory pockets keep everything organized. For bundles, we create multi‑layer inserts so the top tray presents the controller, and a second tray below secures power, HDMI and user guides.

Performance and protection
The wet‑press process compacts fibers for rigidity that rivals plastics while maintaining gentle, scratch‑safe contact with coated plastics. Strategic ribs and corner buttresses raise compression strength for e‑commerce. Draft angles and corner reliefs protect sharp edges on boxes, reducing crush risk. Static‑neutral material helps keep dust down and is friendly to PCBs and sensors packaged nearby. If your program requires enhanced moisture performance, we can add a water‑based surface treatment without compromising recyclability.

Sustainability that scales
Built from recycled paper and agricultural fibers, these trays support plastic‑reduction roadmaps and brand ESG targets. They are widely recyclable in paper streams and biodegradable under suitable conditions. We can provide FSC options and documentation your sustainability team can use for reporting. By nesting tightly, trays cut shipping volume and emissions across the supply chain.

Manufacturing, QA and timelines
Tooling is CNC‑machined and polished to achieve smooth surfaces and consistent edges. Typical dimensional tolerance is ±0.3–0.5 mm for controller cavities. Each lot undergoes moisture control, oven drying and visual inspection. Expect sample mold and first articles in about 10 days; mass production in 15–25 days after approval. MOQ is 5000 pcs per design/color. We support EXW/FOB/CIF delivery terms and export‑ready packing.

Integration and branding
Your packaging should feel premium from first touch. We offer embossed brand marks, button icons and orientation arrows molded directly into the tray. The outer paperboard carton, sleeves and dividers can be coordinated to build a fully plastic‑free kit with fast pack‑out on your lines.

FAQ

Q1: Can you match our controller shape exactly?
A: Yes. Send CAD or samples and we’ll design a precise cavity for a no‑rattle, scratch‑safe fit.

Q2: What colors are available?
A: Natural white/kraft/black are common. We can match any Pantone color on request.

Q3: Is the tray strong enough for e‑commerce?
A: With proper ribs and wall thickness, wet‑press trays pass typical drop and compression tests for gaming products.

Q4: Can I add logos or icons to the tray?
A: Absolutely—embossed/debossed branding and functional pictograms are available.

Q5: What are the lead time and MOQ?
A: MOQ 5000 pcs. Samples in about 10 days; production 15–25 days after approval.

Q6: Are the materials recyclable and biodegradable?
A: Yes. Made from recycled/plant fibers, they are recyclable in most paper streams and biodegradable under proper conditions.

Q7: Do you provide FSC or environmental documentation?
A: We can supply FSC material options and data sheets to support your ESG reporting.

Ready to elevate your game console packaging?

Share controller dimensions or CAD, pack count, color and branding needs. We’ll design the tray, sample fast and deliver on time with BonitoPak PM‑095.