Design & customization

• Share CAD or a sample bottle (Bordeaux, Burgundy, Champagne or bespoke). We’ll map punt, shoulder and neck to build a protective contour.
• Options: cross‑braces, heel blocks, cork/stopper pocket, card recess, finger‑notches for easy lift. Multi‑bottle layouts and double‑layer sets available.
• Finish in natural white or colored fiber to match your label palette. Add embossed brand marks or icons molded into the tray.

Performance & testing

• Typical wall thickness 1.2–2.5 mm depending on bottle mass and route.
• Geometry tuned for e‑commerce: anti‑shear ribs, reinforced corners and neck clamps.
• We provide guidance for ISTA‑style drop, vibration and compression tests and can adjust ribs or thickness to meet targets.

Sustainability & compliance

• Fiber sourced from recycled paper and agricultural by‑products; FSC option on request.
• Water‑based pigments maintain recyclability while offering Pantone color match.
• Mono‑material solution simplifies consumer recycling and reduces plastic use.

Sampling & lead time

• DFM review and drawings in a few days.
• Sample mold and first articles in about 10 days.
• Mass production typically 15–25 days after approval; MOQ 5000 pcs per design/color.

Packing & delivery

• Nest‑stacked trays in master cartons; pallets optimized for export.
• Shipping terms EXW/FOB/CIF with full documentation.

Side‑by‑side services

• Public Mould: standard footprints for faster sampling and lower tooling cost.
• Packaging Solutions: tray + outer carton development, fit checks and transit testing.
• 3D Design: CAD/DFM support with quick 3D previews.
• Customized Mould: private tooling, Pantone fiber, embossed/debossed branding.

FAQs

Q1: Can you match our bottle profile exactly?
A: Yes. Provide CAD or a sample bottle and we’ll design precise neck/shoulder/base support for a no‑rattle fit.

Q2: Can we include accessories in the same insert?
A: Absolutely. We can add cavities for openers, stoppers, leaflets or glassware and balance the layout for presentation.

Q3: Are the inserts suitable for e‑commerce shipping?
A: With the right ribs and thickness, wet‑press trays pass typical drop and compression tests for wine logistics.

Q4: What colors and branding are available?
A: Natural white/kraft/black or any Pantone. Embossed/debossed logos and functional icons can be molded in.

Q5: What is the MOQ and timing?
A: MOQ 5000 pcs. Samples in about 10 days; production 15–25 days after approval.

Q6: Are the trays recyclable and biodegradable?
A: Yes. They are paper‑fiber based, widely recyclable and biodegradable under proper conditions.

Ready to elevate your wine packaging?
Share bottle size or CAD, box dimensions, color and logo. We’ll design the cavity, sample fast and deliver on time with BonitoPak PM‑036.