Design & customization

• Send CAD or sample parts; we create a cavity layout tailored to your dryer dimensions, nozzle shapes and cable route.
• Options include finger‑notches for easy lift, cable channels with strain‑relief pockets, accessory bays for brushes/combs, and clip posts to hold user manuals.
• For multi‑SKU families, we build a common outer footprint with interchangeable inner cavities, so your outer carton and sleeve stay consistent.
• Finish in natural kraft/white/black or Pantone‑matched color; add embossed/debossed branding and icons (heat, speed, diffuser, concentrator) molded directly into the tray.

Performance & protection

• Typical wall thickness 0.8–1.6 mm for small appliances; ribs and buttresses added where extra compression strength is required (e‑commerce routes).
• Anti‑scratch radii protect painted or high‑gloss housings. Static‑neutral, low‑lint fiber is friendly to electronics and motors.
• We support ISTA‑style drop, vibration and compression testing and adjust geometry to meet your target protocols.

Sustainability & materials

• Made from sugarcane bagasse and recovered paper fibers. Mono‑material design simplifies recycling for consumers.
• Water‑based pigments maintain recyclability while offering stable, through‑fiber color. FSC options and sustainability data sheets available on request.

Sampling, quality & lead time

• DFM review and drawings in a few days.
• Sample mold + first articles in about 10 days.
• Mass production typically 15–25 days after approval; MOQ 5000 pcs per design/color.
• Tight tolerances (±0.3–0.5 mm) and moisture‑controlled forming/oven drying ensure consistent fit and smooth edges.

Packing & delivery

• Nest‑stacked in master cartons for high pack‑out; pallets optimized for export.
• Shipping terms EXW/FOB/CIF available with full export documentation.

Side‑by‑side services

• Public Mould: standard footprints for faster sampling and lower tooling cost.
• Packaging Solutions: tray + outer box development, fit checks and transit testing.
• 3D Design: CAD/DFM support and quick 3D previews before tooling.
• Customized Mould: private tooling, Pantone fiber, embossed/debossed branding, fold‑tabs and wings.

FAQs

Q1: Can one tray support multiple dryer models?
A: We can create a common outer size with interchangeable inserts for model‑specific bodies and nozzles to keep your carton the same.

Q2: Can you add a water‑resistant finish?
A: Yes. Optional water‑based coating or paper liner is available for humid routes while keeping recyclability.

Q3: Will the pulp scratch glossy housings?
A: No. We design soft radii and use a smooth wet‑press face; samples are provided for validation.

Q4: What thickness is recommended?
A: 0.8–1.6 mm is typical for hair dryers. We tune thickness and ribs to weight, drop tests and carton style.

Q5: What information do you need to start?
A: Device dimensions/CAD, accessories list, carton size, color/branding, target quantity and timeline.

Q6: What is the MOQ and lead time?
A: MOQ 5000 pcs. Sampling about 10 days; production 15–25 days after approval.

Ready to design a plastic‑free hair‑dryer insert?
Share your sizes, layout and brand color. We’ll design the cavity, sample fast and deliver on time with BonitoPak PM‑039.