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The wet pressing process uses biodegradable materials like bagasse, bamboo, and recycled paper, offering smooth finishes, protection, cushioning, and space-saving, eco-friendly packaging.
Molded pulp products replace plastic and foam, offering recyclable, biodegradable options. Custom shapes, colors, and eco-friendly surfaces are available. We provide affordable, sustainable packaging with in-house prototyping and manufacturing.
Our plant fiber tableware, made from bagasse, straw, and bamboo, is biodegradable, compostable, waterproof, oil-resistant, and microwave-safe. Certified, recyclable, and stackable for eco-friendly use.
Dry pressing paper pulp trays, made from 100% recycled materials, offer an eco-friendly, cost-effective alternative to plastic. They provide cushioning, temperature resistance, and stackability, saving up to 20% space.
Bonitopak offers molded pulp in six colors, including white, natural, and black, with 95% color accuracy. Eco-friendly methods ensure safe bleaching. Natural and white are best for food; others suit tray packaging.
Eggs demand cushioning, consistent fits, and reliable stacking. We start with cellulose‑rich sugarcane bagasse and recycled paper, then form each clamshell using dry‑press tooling. The compacted fiber produces dense walls, crisp cell geometry, and reinforced ribs that resist crush under stack loads and reduce micro‑movement—the small shifts that cause hairline cracks. A hinged lid with locking features keeps eggs seated, minimizes label abrasion, and speeds pack‑outs across busy lines. Need airflow or easy inspection? Specify vent/inspection apertures and label flats for stamps, barcodes, or QR tracking.
Customization is your edge. Share egg sizes, tray footprint, and carton specs and we’ll tune cell diameter/depth, wall thickness, and overall dimensions for a precise fit—whether you’re packing on automated graders or manual lines. Color‑matching enables quick grade/size differentiation, while embossed/debossed branding provides a premium, long‑lasting mark without inks. Trays ship nested to lower inbound freight and warehousing costs, and their repeatable tolerances maintain stack stability from cold room to retail shelf.
End‑of‑life guidance is straightforward: the clamshell is fiber‑based, plastic‑free, and designed to be compostable under proper conditions; clean units may be recyclable where paper packaging is accepted (local rules vary). With OEM/ODM support and MOQs from 5,000 pcs, you can prototype quickly, validate stack/drop performance, and scale a 10‑egg clamshell that brings protection, presentation, and sustainability together—reliably.
FAQs:
Q1: Can you match my egg size and outer carton?
A: Yes. We customize cell geometry and overall footprint to your egg sizes and shipper dimensions for a precise, stable fit.
Q2: Are these trays recyclable and compostable?
A: They’re fiber‑based, plastic‑free, and designed to be compostable; recycling acceptance varies by region—follow local guidelines.
Q3: Can I add vents, label flats, and color‑coding?
A: Absolutely. We offer vent/inspection apertures, label flats, and custom colors for grade/size coding, plus embossed/debossed logos.
Q4: Will they work with my grading/packing line?
A: Typically yes. We tune tolerances for common graders and manual lines—share equipment specs to ensure compatibility.
Q5: What are the MOQ and lead times? Are samples available?
A: MOQ is 5,000 pcs. Samples can be arranged; production timing depends on tooling and quantity—request a fast quote for schedules.
We respond within 24 hours, offering fast, clear communication, tailored solutions, and efficient service to save time and costs.
Our in-house design, engineering, and manufacturing ensure rapid tooling, with samples ready in 7 days and production molds in 8 days.
Our skilled R&D engineers excel in designing, prototyping, and tooling, offering complete packaging solutions with blister, tin can, and printed boxes.
Trained staff conduct 100% inspections, random checks, and quality control, ensuring high standards, reducing rejects, and saving costs.
We provide reasonable order scheduling and coordinate with clients to resolve issues promptly, ensuring the best solutions.
Our experienced after-sales team ensures smooth communication, solving issues with replacements, shipping, and delivery, aiming for zero complaints.
Sustainable packaging is no longer just a buzzword—it’s a necessity. As both businesses and consumers
As sustainability becomes more important, industries are rapidly shifting toward eco-friendly alternatives to traditional plastic
The packaging industry is undergoing a major transformation, driven by the demand for eco-friendly alternatives