Design & customization

• Share CAD or product sizes; we’ll design a precise cavity layout around your regimen—cleanser, toner, serum, cream, SPF, masks and applicators.
• Features include finger‑notches for easy lift, anti‑roll ribs for tall bottles, accessory pockets for spatulas and droppers, and divider walls to prevent contact.
• Keep a common outer footprint with interchangeable inner cavities to serve multiple SKUs while using the same outer carton and sleeve.
• Finish in brand‑matched Pantone colors or elegant natural white/kraft; add embossed/debossed logos, icons and orientation arrows molded directly into the tray.

Performance & quality

• Typical thickness 0.7–1.2 mm for beauty sets; we tune wall sections and ribs to the weight of glass bottles and e‑commerce requirements.
• Static‑neutral, low‑lint fiber protects sensitive finishes; smooth radii minimize label scuffing.
• Tight dimensional tolerances (±0.3–0.5 mm) are maintained with moisture‑controlled forming and oven drying; edges are polished for a refined hand feel.

Sustainability & compliance

• Made from agricultural by‑product (sugarcane bagasse) and recycled paper; mono‑material design simplifies consumer recycling.
• Recyclable in paper streams and biodegradable/compostable in suitable conditions. FSC options and sustainability data sheets available on request.
• Water‑based pigments retain recyclability and deliver consistent, food/cosmetic‑friendly color.

Sampling & logistics

• DFM review and drawings in a few days; sample mold + samples in about 10 days.
• Mass production typically 15–25 days after approval; MOQ 5000 pcs per design/color.
• Trays nest in master cartons for high pack‑out efficiency; pallets optimized for export. Shipping terms EXW/FOB/CIF supported.

Side‑by‑side services

• Public Mould: standard sizes for faster sampling and lower tooling cost.
• Packaging Solutions: tray + rigid box/sleeve development, fit checks and transit testing.
• 3D Design: CAD/DFM support and quick 3D previews before tooling.
• Customized Mould: private tooling, Pantone color fiber, embossed/debossed branding.

Ready to create a premium, plastic‑free beauty insert?
Send your component dimensions, layout, color and logo. We’ll design the cavity, sample fast and deliver on time with BonitoPak PM‑137.