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Rotary Thermoforming Pulp Molding Machine

Rotary Thermoforming Pulp Molding Machine with 6-station automation and robotic arm integration. Compact design with 150-250 kg daily output and intelligent control.

商品説明

The whole set of machines occupies a small area, has a high degree of automation, is easy to operate and has a high output. It is operated by one person with a robotic arm and an intelligent touch screen. The entire machine’s electrical control system, such as PLC and servo motors, is used Inovance Brand. The machine entire frame is made by welding manganese steel plates and then processed through the quenching process to ensure that the basic frame is solid and durable.

仕様価値
モデル番号BP-3030-6
Dimension (LWH)3000 × 1600 × 2375 mm
Mold Size300 × 300 mm
Output Per Day150–250 Kgs / 24 Hours (6 Hot-press working molds)
Max. Product Height80 mm
Hot-press Pressure3–5 Tons
Upper Heating Power3 KW
Lower Heating Power3 KW

40%

生産コスト削減

原材料の使用量を最適化し、廃棄物を最小限に抑えるエネルギー効率の高いパルプ成形機で製造コストを削減し、18ヶ月以内に優れたROIを実現します。

60%

より速い生産速度

一貫した品質基準を維持しながら生産能力を向上させる自動パルプ成形システムにより、より高い生産量を実現します。

35%

エネルギー効率の改善

先進的なモーターシステムと最適化された加熱により、従来の成形装置と比較してエネルギー消費量が削減され、運用コストが削減されます。

99.5%

マシン・アップタイムの信頼性

BonitoPakの実績あるエンジニアリングを信頼し、連続運転と最小限のメンテナンス・ダウンタイムを実現するために設計されたマシンをご利用ください。

Machine Process

専門産業

数百万個の部品を製造してきたBonitoPakは、数多くの用途において深い知識を有しています。特に精密で複雑な部品加工を必要とする業界を得意としています。どのような複雑さであっても、専門知識と品質を提供する私たちを信頼してください。

生産能力を高める準備はできていますか?

BonitoPakマシンで45%の高生産性を実現

BonitoPakの実証済みのパルプ成形技術を信頼する世界中の500以上のメーカーの仲間入りをしてください。ボニートパックの成形機は、安定した品質、運転コストの削減、収益性の高いオペレーションに必要な信頼性を提供します。

製品カテゴリー

成型パルプトレイ、食品包装、カスタムデザイン、持続可能なオプションなど、Bonitopakの多様なパッケージングソリューションをご覧ください。各カテゴリーは、耐久性、機能性、環境への責任を考慮し、お客様の特定のニーズに合わせて作られています。

Intelligent Compact Manufacturing

The BP-3030-6 Rotary Thermoforming Pulp Molding Machine represents the perfect balance of compact footprint, intelligent automation, and reliable industrial performance. This sophisticated system is engineered for manufacturers who need professional production capacity without dedicating extensive floor space or labor resources.

The 6-station rotary configuration is the heart of this machine’s efficiency. Six hot-press working molds rotate continuously through forming, pressing, drying, and cooling stages, creating an uninterrupted production flow. This design concentrates high-capacity output into a remarkably compact 3000×1600mm footprint—significantly smaller than equivalent linear systems. For facilities with space constraints, this vertical rotary design delivers industrial capability without requiring large production areas.

The integrated robotic arm with intelligent touch screen control transforms operation from labor-intensive to streamlined single-person management. The operator monitors production, adjusts parameters, and oversees quality through the intuitive interface while the robotic arm handles product transfer with precision and consistency. This automation not only reduces labor costs but also eliminates human handling variations that can affect product quality.

Quality components distinguish this machine from budget alternatives. The electrical control system features Inovance Brand PLC (Programmable Logic Controller) and servo motors—recognized for reliability and precision in industrial automation. These components ensure accurate timing, consistent pressure application, and responsive control across all production parameters. The servo motors provide precise position control essential for the rotary mechanism’s synchronized operation.

The structural foundation demonstrates serious engineering. The entire frame is constructed from welded manganese steel plates that undergo a quenching heat treatment process. This combination creates exceptional strength, rigidity, and durability. Manganese steel offers superior toughness and wear resistance compared to standard steel, while the quenching process further hardens the material. This robust construction ensures the frame maintains alignment and stability even under continuous operation with 3-5 tons of hot-press pressure across six stations simultaneously.

With 150-250 kg daily output from six working molds, this machine serves small to medium commercial production efficiently. The 300×300mm mold size is optimized for common packaging dimensions, accommodating products up to 80mm in height. The dual 3 KW heating elements (6 KW total) provide sufficient thermal energy for the compact mold size while maintaining energy efficiency.

The compact dimensions and high automation make this machine ideal for businesses scaling up from manual or semi-automatic processes, facilities with limited space, or operations prioritizing efficiency and labor cost reduction.

よくある質問

Q1: How does the robotic arm integration work?
The robotic arm automatically transfers products between rotary stations—from forming to pressing to cooling—eliminating manual handling. Controlled via intelligent touch screen, it operates synchronously with the 6-station rotation. This automation enables one-person operation while ensuring consistent handling, reducing product damage, and maintaining production flow without labor-intensive intervention.

Q2: What makes the Inovance Brand components significant?
Inovance is a leading industrial automation brand known for reliable PLC systems and precision servo motors. These components provide accurate control of rotation timing, pressure application, and temperature management. The servo motors enable precise positioning essential for rotary synchronization, while the PLC ensures consistent automated operation and allows easy parameter adjustments through the touch screen.

Q3: Why is the manganese steel frame with quenching important?
Manganese steel offers superior toughness and wear resistance compared to standard steel. The quenching heat treatment process further hardens the material, creating exceptional durability. This construction ensures the frame maintains structural integrity and precise alignment under continuous operation with multiple tons of pressure, preventing warping or degradation that could affect product quality.

Q4: What products can this machine manufacture?
The 300×300mm mold produces various molded fiber products including food containers, egg cartons, cup carriers, small trays, protective packaging inserts, and eco-friendly tableware up to 80mm height. The compact mold size is optimized for common packaging dimensions across food service, retail, and consumer goods industries.

Q5: What are the space, power, and support requirements?
Floor space required is 3000×1600mm with 2375mm height clearance—significantly smaller than linear systems. The machine requires 6 KW heating power (dual 3 KW elements) plus operational power for robotics and rotation. Standard industrial electrical supply is needed. We provide comprehensive training on robotic operation, touch screen control, and maintenance. Installation assistance, warranty on all components including Inovance systems, and ongoing technical support are included. Contact us for detailed specifications and shipping options.

対応生産設備

パルプ成形用に特別に設計された互換性のある機器とシームレスに統合できます。各コンポーネントは、最適な性能と信頼性を発揮するように設計されています。

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