The BP-3530-3 Full Automatic Pulp Molding Machine offers a comprehensive, turnkey production system to manufacturers to start production of pulp molded packaging. The system is designed to alleviate the stress of managing, sourcing, and assembling multiple systems as it provides all necessary equipment for a seamless start.
With its 3-template automated transfer system, automated moving systems streamline workflow, eliminating the need for manual movement of molds while preserving the efficiency of the system during the formation, pressing, and cooling phases of production, which occur simultaneously for 3 different molds. These systems provide savings on manual labor while ensuring product quality and consistency. Automation systems fully operate, with 3 molds in different production phases ensuring no downtime thereby maximizing production efficiency.
The size of 300 × 350 mm molds optimally caters to medium sized products with maximum dimensions of 80 mm in height which is suitable for packaging food, making egg cartons, cartons for electronics, and providing protective inserts. This size and the range of products mentioned cater to the majority of basic and essential packaging requirements, thus allowing versatile service for various market segments to be offered on a single machine. The versatility of this machine will allow for a wider range of products to be offered in a market leading position.
The machine asymmetric heating design of 4 KW upper and 6 KW lower is intentional of ensuring the design works as optimally as possible to produce fully dried, fully formed, and high quality products with as little defects as possible. The 6 KW lower heating power compensates for heat absorption by the lower base and heating system losing heat to the environment, ensuring moisture is fully removed from the lower surface and moisture removal is maximally heated. Together with a hot-press pressure of 5 tons, this layout ensures formation of quality products.
This system is distinguished by having a complete standard configuration. With the pulp-mixing pump and bucket, the system guarantees uniform pulp consistency. The pulping machine processes raw fiber materials in an efficient manner. The combination of cold and hot vacuum pumps sequentially removes excess air and moisture. The pulp-refluxing system maintains slurry concentration to facilitate optimum slurry concentration throughout the entire production cycle. Operational costs along with adverse effects to the environment are lowered due to the vacuum water-refluxing tank and the system’s water-recovery and recycling ability. The trimming machine performs the final touch, trimming to market specifications, and is a significant finishing touch in the system.
With an output capacity of 50-100 kg daily, this system is ideal for small-batch commercial production and is designed specifically to accommodate custom orders and product development suited to the needs of the client. The system’s compact dimensions, complete integration, and automation of all processes ensure professionally finished products are obtained from the first use, making it valuable for enterprises with limited space and technical resources.

よくある質問

Q1: Why is this machine classified as “fully automatic”?
This is because the 3-template system performs automatic transfer of molds throughout the entire production cycle of forming, pressing, and cooling without manual intervention. By eliminating labor-intensive movements of the: molds, the system reduces system errors and guarantees product uniformity.
Q2：この生産ラインではどのような製品を製造できますか？
This production line manufactures molded fiber products which consist of food containers, egg cartons, fruit trays, coffee cup holders, fiber packaging for electronics, protective inserts, and other eco-friendly tableware. The production line can accommodate medium-sized sustainable packaging products with a 300×350 mm mold size and 80 mm height.
Q3: このシステムはどのような原材料を加工するのですか？
The system’s pulping machine and mixing system process numerous plant fiber and some recycled materials, which includes paper, cardboard, bagasse, bamboo pulp, wheat straw, and other agricultural fibers. Such combinations of plant fibers and recycled pulp give the system some flexibility in choosing which raw materials to use based on local costs or specific characteristics desired in the finished product.
Q4: 電力とユーティリティの要件は？
The required utility power for this system consists of 10 kW of heating power (4 kW upper and 6 kW lower) and operational power for pumps, vacuums, and other automated systems. A standard industrial three-phase electric supply and a water supply are also required. The system incorporates a vacuum water-refluxing tank to recycle water in a closed cycle which reduces utility water costs.
Q5: どのようなトレーニングやサポートを提供していますか？
We offer extensive training to operators on all system components: preparation of materials, pulping, mixing, forming, pressing, cooling, and trimming. We offer installation aid, operational manuals, and continual tech support. We assist in troubleshooting systems, scheduled maintenance, and replacement part ordering. Warranty information and shipping possibilities may be obtained by contacting us.