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The wet pressing process uses biodegradable materials like bagasse, bamboo, and recycled paper, offering smooth finishes, protection, cushioning, and space-saving, eco-friendly packaging.
Molded pulp products replace plastic and foam, offering recyclable, biodegradable options. Custom shapes, colors, and eco-friendly surfaces are available. We provide affordable, sustainable packaging with in-house prototyping and manufacturing.
Our plant fiber tableware, made from bagasse, straw, and bamboo, is biodegradable, compostable, waterproof, oil-resistant, and microwave-safe. Certified, recyclable, and stackable for eco-friendly use.
Dry pressing paper pulp trays, made from 100% recycled materials, offer an eco-friendly, cost-effective alternative to plastic. They provide cushioning, temperature resistance, and stackability, saving up to 20% space.
Bonitopak offers molded pulp in six colors, including white, natural, and black, with 95% color accuracy. Eco-friendly methods ensure safe bleaching. Natural and white are best for food; others suit tray packaging.
The right insert does more than hold a product—it protects margins, speeds packing, and tells a credible sustainability story. Our wet‑press molded pulp process compresses plant fibers under heat to form dense walls with consistent thickness and soft radii that won’t scratch lacquered jars or coated caps. Share CAD files or sample components and our engineers will tune the geometry: cavity clearances for glass, shoulder support to prevent wobble, channels for leaflets or spatulas, and handle or finger‑pull features to simplify line loading. We size flanges to your cartons for glue‑free, drop‑in assembly that stays put in shipping.
Operational advantages are immediate. Trays nest tightly for high pallet density, ship lighter than plastic alternatives to cut emissions, and arrive production‑ready with repeatable tolerances that keep your line moving. Branding integrates seamlessly—emboss or deboss your logo directly into the fiber—and colors can be matched to seasonal collections. After unboxing, inserts can be recycled where molded fiber is accepted or composted in suitable facilities, reinforcing your brand’s commitment to responsible materials. From cosmetics and personal care to beverage gift sets and electronics, custom bagasse trays give you robust protection, a premium tactile experience, and a cleaner footprint—exactly what modern shoppers expect.
FAQs:
Q1: Can you match my exact product sizes and layout?
A: Yes. We create custom tooling from your CAD or samples to form precise cavities, flanges, and finger‑pulls for your box.
Q2: Are these trays recyclable or compostable?
A: They’re plastic‑free, made from bagasse/recycled pulp, recyclable in many paper streams, and compostable where facilities exist.
Q3: What finishes and colors are available?
A: Standard is natural white. We can tint the pulp to your brand color and add embossed/debossed logos for ink‑free branding.
Q4: What is the MOQ and typical lead time?
A: MOQ is 5,000 units. Sampling usually takes 7–10 days after design approval; mass production typically 15–30 business days.
Q5: Can you add handles or special features?
A: Absolutely—handles, slots, leaflet wells, or accessory channels can be integrated into the mold for easier packing and display.
We respond within 24 hours, offering fast, clear communication, tailored solutions, and efficient service to save time and costs.
Our in-house design, engineering, and manufacturing ensure rapid tooling, with samples ready in 7 days and production molds in 8 days.
Our skilled R&D engineers excel in designing, prototyping, and tooling, offering complete packaging solutions with blister, tin can, and printed boxes.
Trained staff conduct 100% inspections, random checks, and quality control, ensuring high standards, reducing rejects, and saving costs.
We provide reasonable order scheduling and coordinate with clients to resolve issues promptly, ensuring the best solutions.
Our experienced after-sales team ensures smooth communication, solving issues with replacements, shipping, and delivery, aiming for zero complaints.
Sustainable packaging is no longer just a buzzword—it’s a necessity. As both businesses and consumers
As sustainability becomes more important, industries are rapidly shifting toward eco-friendly alternatives to traditional plastic
The packaging industry is undergoing a major transformation, driven by the demand for eco-friendly alternatives