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Rotary Pulp Molding Machine

Rotary Pulp Molding Machine with 6-station automation and robotic transfer system. High-capacity production (800-1000 kg/day) with grating detection technology.

Descrição do produto

The rotary BP-6080-6 type equipment features strong production capacity, small space occupation, high degree of automation and low energy consumption. This equipment adopts grating detection technology and works with the robot to monitor the products picking and transfer, which can avoid the damage to the equipment and molds caused by repeated hot pressing before the products are removed.

EspecificaçãoValor
Modelo nº.BP-6080-6
Dimension (LWH)7500 × 5500 × 3700 mm
Mold Size650 × 650 mm
Output Per Day800–1000 Kgs / 24 Hours
Max. Product Height65 mm
Hot-press Pressure33 Tons
Upper Heating Power18 KW
Lower Heating Power18 KW
High-Efficiency Rotary Production

The BP-6080-6 Rotary Pulp Molding Machine delivers exceptional production capacity with advanced automation. The 6-station rotary system with robotic transfer maximizes efficiency while minimizing space requirements. Grating detection technology monitors product picking and transfer, preventing damage from repeat pressing. With 650×650mm molds, 33-ton pressure, and dual 18 KW heating, it produces 800-1000 kg daily for industrial-scale sustainable packaging manufacturing.

Key Benefits & Applications: Industrial-Scale Smart Manufacturing

Ideal for high-volume production of molded fiber packaging, food containers, electronics protection, and industrial packaging. The rotary design reduces floor space while increasing throughput. Robot integration with grating detection ensures safe, consistent operation and protects expensive molds from damage. Low energy consumption despite high output makes it cost-effective. Perfect for manufacturers scaling up sustainable packaging operations or replacing plastic packaging with eco-friendly alternatives at commercial volumes.

40%

Redução de custos de produção

Reduza os custos de fabricação com máquinas de moldagem de celulose com eficiência energética que otimizam o uso de matéria-prima e minimizam o desperdício, proporcionando um ROI superior em 18 meses.

60%

Velocidade de produção mais rápida

Obtenha maior rendimento com sistemas automatizados de moldagem de celulose que aumentam a capacidade de produção e mantêm padrões de qualidade consistentes.

35%

Melhoria da eficiência energética

Os sistemas avançados de motor e o aquecimento otimizado reduzem o consumo de energia em comparação com os equipamentos de moldagem tradicionais, diminuindo os custos operacionais.

99.5%

Confiabilidade do tempo de atividade da máquina

Confie na engenharia comprovada da BonitoPak com máquinas projetadas para operação contínua e tempo mínimo de parada para manutenção.

Machine Process

Setores especializados

Tendo produzido milhões de peças, a BonitoPak possui profundo conhecimento em diversas aplicações. Nós nos destacamos especialmente em setores que exigem a fabricação de componentes precisos e intrincados. Confie em nós para oferecer experiência e qualidade, independentemente da complexidade.

Pronto para aumentar sua capacidade de produção?

Obtenha maior rendimento com as máquinas BonitoPak 45%

Junte-se a mais de 500 fabricantes em todo o mundo que confiam na tecnologia comprovada de moldagem de celulose da BonitoPak. Nossas máquinas oferecem qualidade consistente, custos operacionais reduzidos e a confiabilidade de que você precisa para operações lucrativas.

Nossas categorias de produtos

Descubra a gama diversificada de soluções de embalagem da Bonitopak, incluindo bandejas de polpa moldada, embalagens para alimentos, designs personalizados e opções sustentáveis. Cada categoria é criada para oferecer durabilidade, funcionalidade e responsabilidade ambiental, adaptada para atender às suas necessidades específicas.

Advanced Rotary Technology with Smart Safety

The BP-6080-6 Rotary Pulp Molding Machine represents cutting-edge technology in industrial molded fiber production. This sophisticated system combines high-capacity output with intelligent automation to deliver unmatched efficiency and reliability for commercial-scale manufacturing operations.

The rotary 6-station design is the cornerstone of this machine’s exceptional performance. Unlike linear systems that require extensive floor space, the rotary configuration maximizes production capacity within a relatively compact footprint. Six stations operate simultaneously in continuous rotation—forming, pressing, drying, cooling, and product removal all happen concurrently, creating an uninterrupted production flow that dramatically increases throughput.

The integrated robotic transfer system with grating detection technology is a game-changing safety and efficiency feature. The grating sensors continuously monitor whether products have been successfully removed from molds before the next hot-press cycle begins. This intelligent protection system prevents the costly damage that occurs when products remain in molds during repeat pressing, which can destroy both the product and the expensive molds themselves. This innovation significantly reduces maintenance costs and production downtime.

With an impressive 800-1000 kg daily output capacity, this machine serves industrial-scale operations producing sustainable packaging for food service, retail, electronics, and shipping industries. The large 650×650mm mold size accommodates substantial products up to 65mm in height, suitable for trays, containers, and protective packaging that would typically use plastic or styrofoam.

The powerful 33-ton hot-press pressure ensures proper fiber compaction and density across various product types and pulp formulations. The dual 18 KW heating system (36 KW total) provides rapid, uniform heat distribution essential for efficient moisture removal and consistent product quality at high production speeds.

Despite its high capacity, the machine is engineered for energy efficiency. The rotary design and optimized heating cycles minimize energy waste, while the automated operation reduces labor costs. The substantial dimensions (7500×5500×3700mm) reflect its industrial capacity, yet the vertical rotary configuration uses space more efficiently than equivalent linear production lines.

This machine positions manufacturers at the forefront of the sustainable packaging revolution, providing the capacity and automation needed to compete with traditional plastic packaging production while meeting growing environmental regulations and consumer demand for eco-friendly alternatives.

Perguntas frequentes

Q1: How does the grating detection technology protect the equipment?
Grating sensors monitor each station to verify products are removed before the next pressing cycle. If a product remains in the mold, the system prevents the press from operating, avoiding damage to both the expensive molds and the equipment. This smart safety feature significantly reduces maintenance costs and downtime.

Q2: What production capacity does this machine provide compared to smaller models?
With 800-1000 kg daily output, this machine produces 8-10 times more than entry-level models. The 6-station rotary design enables continuous production with multiple products being processed simultaneously at different stages, making it suitable for industrial-scale operations and commercial packaging production.

Q3: What types of products can this machine manufacture?
The 650×650mm mold size accommodates large molded fiber products including food service trays, produce containers, electronics packaging, industrial protective packaging, and bulk shipping inserts up to 65mm height. It’s designed for high-volume production of standardized sustainable packaging that replaces plastic alternatives.

Q4: What are the power, space, and utility requirements?
The machine requires 36 KW heating power (dual 18 KW elements) plus operational power for robotics, rotation, and vacuum systems. Standard industrial three-phase power is needed. Floor space required is 7500×5500mm with 3700mm height clearance. Water connection needed for pulp processing and vacuum systems. Our installation team provides complete specifications.

Q5: What training, warranty, and support do you provide?
Comprehensive training is included covering robotic operation, grating detection system, maintenance procedures, and troubleshooting. We provide professional installation supervision, operational certification for your team, and ongoing technical support. The warranty covers all mechanical, electrical, and robotic components. Contact us for detailed warranty terms, spare parts availability, and shipping options.

Equipamento de produção compatível

Integre-se perfeitamente à nossa linha de equipamentos compatíveis projetados especificamente para operações de moldagem de celulose. Cada componente foi projetado para trabalhar em conjunto, proporcionando desempenho e confiabilidade ideais.

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