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Pulp Molding Machine

Pulp Molding Machine with 11-template rotating system for double-sided smooth products. Automated mold transfer with alternating hot-press technology for efficient production.

Descrição do produto

The forming method is to scoop up the pulp material. There are five templates at the bottom, three templates at the top, two templates for the forming part, and one template for the transfer part. In total, there are 11 templates. It can produce double-sided smooth products. The molds are automatically transferred, with the upper mold alternatingly heated and pressed, while the lower mold remains stationary.

Main Technical ParameterEspecificação
Modelo nº.BP-2020-5
Dimensão15009501650 mm
Mold Size200*200 mm
Output Per Day60-110 Kgs / 24 Hours
Max. Product Height≤ 60 mm
Hot-press Pressure2 Tons
Upper Heating Power1.2 KW
Lower Heating Power1.2 KW

Advanced Automated Pulp Molding

The BP-2020-5 Pulp Molding Machine features an innovative 11-template rotating system for producing double-sided smooth molded fiber products. Five bottom templates, three top templates, and three transfer templates work together with automated mold transfer. Upper molds alternate between heating and pressing while lower molds stay stationary. The 200×200mm mold, 2-ton pressure, and dual 1.2 KW heating ensure consistent quality production.

Key Benefits & Applications: Precision & Efficiency Combined

Ideal for manufacturing egg cartons, fruit trays, electronics packaging, and cosmetic inserts with smooth surfaces on both sides. Automated mold transfer reduces labor costs and human error. The alternating hot-press optimizes energy efficiency. Maximum 60mm product height and compact dimensions (1500×950×1650mm) fit small facilities. Perfect for premium molded fiber packaging requiring superior finish and continuous production workflow.

40%

Redução de custos de produção

Reduza os custos de fabricação com máquinas de moldagem de celulose com eficiência energética que otimizam o uso de matéria-prima e minimizam o desperdício, proporcionando um ROI superior em 18 meses.

60%

Velocidade de produção mais rápida

Obtenha maior rendimento com sistemas automatizados de moldagem de celulose que aumentam a capacidade de produção e mantêm padrões de qualidade consistentes.

35%

Melhoria da eficiência energética

Os sistemas avançados de motor e o aquecimento otimizado reduzem o consumo de energia em comparação com os equipamentos de moldagem tradicionais, diminuindo os custos operacionais.

99.5%

Confiabilidade do tempo de atividade da máquina

Confie na engenharia comprovada da BonitoPak com máquinas projetadas para operação contínua e tempo mínimo de parada para manutenção.

Machine Process

Setores especializados

Tendo produzido milhões de peças, a BonitoPak possui profundo conhecimento em diversas aplicações. Nós nos destacamos especialmente em setores que exigem a fabricação de componentes precisos e intrincados. Confie em nós para oferecer experiência e qualidade, independentemente da complexidade.

Pronto para aumentar sua capacidade de produção?

Obtenha maior rendimento com as máquinas BonitoPak 45%

Junte-se a mais de 500 fabricantes em todo o mundo que confiam na tecnologia comprovada de moldagem de celulose da BonitoPak. Nossas máquinas oferecem qualidade consistente, custos operacionais reduzidos e a confiabilidade de que você precisa para operações lucrativas.

Nossas categorias de produtos

Descubra a gama diversificada de soluções de embalagem da Bonitopak, incluindo bandejas de polpa moldada, embalagens para alimentos, designs personalizados e opções sustentáveis. Cada categoria é criada para oferecer durabilidade, funcionalidade e responsabilidade ambiental, adaptada para atender às suas necessidades específicas.

Intelligent Multi-Template Technology

The BP-2020-5 Pulp Molding Machine represents a significant advancement in automated molded fiber production technology. Its sophisticated 11-template configuration creates an intelligent production line within a single compact machine, maximizing efficiency while maintaining exceptional product quality.

The system architecture is ingeniously designed: five templates at the bottom provide stable forming stations, three templates at the top handle the pressing and heating operations, and three dedicated transfer templates ensure smooth product movement between stages. This multi-station approach allows continuous operation where one mold is being formed while another is being pressed and a third is being transferred, creating an efficient production flow that minimizes idle time.

The alternating hot-press system is a key innovation that sets this machine apart. While the lower molds remain stationary to maintain precise positioning and consistent forming, the upper molds rotate and alternate between heating and pressing operations. This design ensures each product receives optimal heat treatment and pressure application without overheating any single station, resulting in superior energy efficiency and product quality.

The ability to produce double-sided smooth products is particularly valuable for premium packaging applications. Unlike single-sided finishing machines, this equipment delivers a refined surface on both the interior and exterior of products, meeting the demanding standards of high-end retail packaging, electronics protection, and cosmetic presentation.

With 2-ton hot-press pressure and dual 1.2 KW heating elements, the machine handles various pulp densities and product thicknesses up to 60mm. The compact footprint makes it suitable for facilities with limited space, while the automated operation reduces labor requirements and training complexity.The 200×200mm mold size is optimized for small to medium-sized products, delivering 60-110 kg per day depending on product complexity and material. This capacity is ideal for businesses focusing on specialized, high-quality molded fiber products where finish and consistency are paramount. The machine’s reliability and automated features make it an excellent investment for companies seeking to improve production quality while reducing operational costs.

Perguntas frequentes

Q1: What makes this machine produce double-sided smooth products?
The 11-template rotating system with alternating hot-press technology applies heat and pressure to both sides of the product. The upper molds alternate between heating and pressing while transferring through multiple stations, ensuring both surfaces receive proper finishing treatment for a smooth result.

Q2: How does the automated mold transfer work?
The machine automatically rotates molds through 11 template positions: 5 bottom stations for forming, 3 top stations for pressing/heating, and 3 transfer positions. This eliminates manual handling, reduces labor costs, and ensures consistent positioning throughout the production cycle.

Q3: What products can this machine manufacture?
Ideal for producing premium egg cartons, fruit trays, electronics packaging inserts, cosmetic product holders, and small protective packaging that requires smooth surfaces on both sides. The 200×200mm mold accommodates various designs up to 60mm in height.

Q4: What are the power requirements and installation needs?
The machine requires dual 1.2 KW heating power (2.4 KW total) plus operational power for automation systems. Standard industrial electrical supply is sufficient. The compact size (1500×950×1650mm) fits smaller production spaces. Our technical team provides installation support and operator training.

Q5: What warranty and support do you offer?
We provide comprehensive warranty coverage on all mechanical components, automation systems, and manufacturing defects. Professional operator training is included with purchase, covering setup, operation, maintenance, and troubleshooting. Contact our sales team for specific warranty terms, shipping options, and delivery timelines to your location.

 

Equipamento de produção compatível

Integre-se perfeitamente à nossa linha de equipamentos compatíveis projetados especificamente para operações de moldagem de celulose. Cada componente foi projetado para trabalhar em conjunto, proporcionando desempenho e confiabilidade ideais.

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