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Wet pressing process is a new type of modern technology, which is widely used in insert &inner tray packaging options. Molded pulp products made from 100% biodegradable & compostable material, sugarcane fiber (as known as bagasse), bamboo fiber, wood pulp, recycled paper pulp and other natural plant fiber.
The products not only with very smooth surface and finish that enhance your brand values, but superior packaging performance, protection, cushioning, nesting and stacking capabilities, saving space, assemble and transports cost.
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The wet pressing process uses biodegradable materials like bagasse, bamboo, and recycled paper, offering smooth finishes, protection, cushioning, and space-saving, eco-friendly packaging.
Molded pulp products replace plastic and foam, offering recyclable, biodegradable options. Custom shapes, colors, and eco-friendly surfaces are available. We provide affordable, sustainable packaging with in-house prototyping and manufacturing.
Our plant fiber tableware, made from bagasse, straw, and bamboo, is biodegradable, compostable, waterproof, oil-resistant, and microwave-safe. Certified, recyclable, and stackable for eco-friendly use.
Dry pressing paper pulp trays, made from 100% recycled materials, offer an eco-friendly, cost-effective alternative to plastic. They provide cushioning, temperature resistance, and stackability, saving up to 20% space.
Bonitopak offers molded pulp in six colors, including white, natural, and black, with 95% color accuracy. Eco-friendly methods ensure safe bleaching. Natural and white are best for food; others suit tray packaging.
If you’re moving away from EPS foam and thermoformed plastic, this molded pulp packaging insert is the upgrade your line needs. We start with recycled cellulose fibers and dry‑press them into a dense structure that resists crush, cushions shocks, and holds shape under load. The natural finish communicates quality and care—no creaky plastic, no messy foam flakes—just a tidy, modern unboxing that photographs beautifully and feels right for eco‑minded customers.
Customization is simple. Share CAD files or a sample unit and our engineers map precise cavities to your product, from power tools to small appliances and smart electronics. We can tune wall thickness, add retainer features, create pass‑throughs for cables, and design multi‑level trays that stage accessories perfectly. Branding integrates seamlessly with embossed or debossed marks—ink‑free and scuff‑proof.
Operationally, molded pulp wins: trays nest tightly to slash warehouse volume, weigh less to cut freight, and load fast on packing lines. After use, they are recyclable where paper programs accept them and will biodegrade over time, supporting circular‑economy goals. With rugged protection, a responsible materials story, and lower total cost of ownership, this recycled cardboard molded pulp packaging insert is a smart, future‑ready choice.
Q1: What material is used?
A: Recycled paper pulp (cellulose fiber). We can incorporate bagasse fiber on request.
Q2: Is it recyclable or biodegradable?
A: Yes. It’s plastic‑free, 100% biodegradable, and recyclable in many paper streams—check local guidelines.
Q3: Can you customize the cavity layout and size?
A: Absolutely. We build custom tooling to your CAD/sample and tune depths, finger‑pulls, and accessory wells.
Q4: What are the MOQ and lead time?
A: MOQ is 5,000 units. Sampling typically takes 7–10 days after approval, with production in 15–30 business days.
Q5: Do you offer moisture resistance?
A: By default the trays are uncoated paper fiber. Optional water‑repellent treatments are available for humid supply chains.
We respond within 24 hours, offering fast, clear communication, tailored solutions, and efficient service to save time and costs.
Our in-house design, engineering, and manufacturing ensure rapid tooling, with samples ready in 7 days and production molds in 8 days.
Our skilled R&D engineers excel in designing, prototyping, and tooling, offering complete packaging solutions with blister, tin can, and printed boxes.
Trained staff conduct 100% inspections, random checks, and quality control, ensuring high standards, reducing rejects, and saving costs.
We provide reasonable order scheduling and coordinate with clients to resolve issues promptly, ensuring the best solutions.
Our experienced after-sales team ensures smooth communication, solving issues with replacements, shipping, and delivery, aiming for zero complaints.
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