The right insert does more than hold a product—it protects margins, speeds packing, and tells a credible sustainability story. Our wet‑press molded pulp process compresses plant fibers under heat to form dense walls with consistent thickness and soft radii that won’t scratch lacquered jars or coated caps. Share CAD files or sample components and our engineers will tune the geometry: cavity clearances for glass, shoulder support to prevent wobble, channels for leaflets or spatulas, and handle or finger‑pull features to simplify line loading. We size flanges to your cartons for glue‑free, drop‑in assembly that stays put in shipping.
Operational advantages are immediate. Trays nest tightly for high pallet density, ship lighter than plastic alternatives to cut emissions, and arrive production‑ready with repeatable tolerances that keep your line moving. Branding integrates seamlessly—emboss or deboss your logo directly into the fiber—and colors can be matched to seasonal collections. After unboxing, inserts can be recycled where molded fiber is accepted or composted in suitable facilities, reinforcing your brand’s commitment to responsible materials. From cosmetics and personal care to beverage gift sets and electronics, custom bagasse trays give you robust protection, a premium tactile experience, and a cleaner footprint—exactly what modern shoppers expect.

FAQs:
Q1: Can you match my exact product sizes and layout?
A: Yes. We create custom tooling from your CAD or samples to form precise cavities, flanges, and finger‑pulls for your box.

Q2: Are these trays recyclable or compostable?
A: They’re plastic‑free, made from bagasse/recycled pulp, recyclable in many paper streams, and compostable where facilities exist.

Q3: What finishes and colors are available?
A: Standard is natural white. We can tint the pulp to your brand color and add embossed/debossed logos for ink‑free branding.

Q4: What is the MOQ and typical lead time?
A: MOQ is 5,000 units. Sampling usually takes 7–10 days after design approval; mass production typically 15–30 business days.

Q5: Can you add handles or special features?
A: Absolutely—handles, slots, leaflet wells, or accessory channels can be integrated into the mold for easier packing and display.