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Full Automatic Pulp Molding Machine

Full Automatic Pulp Molding Machine with 3-template automated transfer system. Complete production line for small-batch eco-friendly packaging manufacturing.

商品説明

The Model BP-3530-3 equipment uses three templates and the molds are automatically transferred. It is used for small-batch production and product sampling. The complete production line of the standard configuration includes: pulp-mixing pump, cold vacuum pump, hot vacuum pump, pulp-refluxing pump, pulping machine, pulp-mixing bucket, pulp-refluxing bucket, vacuum water-refluxing tank and trimming machine.

仕様価値
モデル番号BP-3530-3
Dimension (LWH)1800 × 800 × 2350 mm
Mold Size300 × 350 mm
Output Per Day50–100 Kgs / 24 Hours
Max. Product Height≤ 80 mm
Hot-press Pressure5 Tons
Upper Heating Power4 KW
Lower Heating Power6 KW
Fully Integrated Automated System

The BP-3530-3 Full Automatic Pulp Molding Machine features a 3-template system with automated mold transfer for efficient small-batch production and product sampling. The 300×350mm mold accommodates products up to 80mm height. With 5-ton hot-press pressure and asymmetric heating (4 KW upper, 6 KW lower), it produces 50-100 kg daily. Includes complete production line equipment for immediate operation.

Key Benefits & Applications: Ready-to-Operate Production Line

Perfect for manufacturing molded fiber packaging, food containers, egg trays, and protective inserts. The complete standard configuration includes pulp-mixing pump, cold/hot vacuum pumps, pulp-refluxing pump, pulping machine, mixing bucket, refluxing bucket, vacuum water-refluxing tank, and trimming machine. Ideal for startups and R&D facilities. Compact footprint (1800×800×2350mm) fits small spaces while delivering commercial-grade production capability.

40%

生産コスト削減

原材料の使用量を最適化し、廃棄物を最小限に抑えるエネルギー効率の高いパルプ成形機で製造コストを削減し、18ヶ月以内に優れたROIを実現します。

60%

より速い生産速度

一貫した品質基準を維持しながら生産能力を向上させる自動パルプ成形システムにより、より高い生産量を実現します。

35%

エネルギー効率の改善

先進的なモーターシステムと最適化された加熱により、従来の成形装置と比較してエネルギー消費量が削減され、運用コストが削減されます。

99.5%

マシン・アップタイムの信頼性

BonitoPakの実績あるエンジニアリングを信頼し、連続運転と最小限のメンテナンス・ダウンタイムを実現するために設計されたマシンをご利用ください。

Machine Process

専門産業

数百万個の部品を製造してきたBonitoPakは、数多くの用途において深い知識を有しています。特に精密で複雑な部品加工を必要とする業界を得意としています。どのような複雑さであっても、専門知識と品質を提供する私たちを信頼してください。

生産能力を高める準備はできていますか?

BonitoPakマシンで45%の高生産性を実現

BonitoPakの実証済みのパルプ成形技術を信頼する世界中の500以上のメーカーの仲間入りをしてください。ボニートパックの成形機は、安定した品質、運転コストの削減、収益性の高いオペレーションに必要な信頼性を提供します。

製品カテゴリー

成型パルプトレイ、食品包装、カスタムデザイン、持続可能なオプションなど、Bonitopakの多様なパッケージングソリューションをご覧ください。各カテゴリーは、耐久性、機能性、環境への責任を考慮し、お客様の特定のニーズに合わせて作られています。

Turnkey Production Solution

The BP-3530-3 Full Automatic Pulp Molding Machine is a comprehensive turnkey production system designed for manufacturers seeking an efficient entry into sustainable packaging production. This all-inclusive solution eliminates the complexity of sourcing and integrating multiple equipment pieces, providing everything needed for immediate operation.

The 3-template automated transfer system creates a streamlined workflow by automatically moving molds through forming, pressing, and cooling stages without manual intervention. This automation not only reduces labor costs but also ensures consistent product quality by eliminating human handling variations. The system operates continuously with one mold forming while another presses and a third cools, maximizing production efficiency within the compact footprint.

The 300×350mm mold size is optimized for medium-sized products with a maximum height of 80mm, making it ideal for food containers, egg cartons, electronics packaging, and protective inserts. This size range covers a significant portion of common packaging needs, allowing manufacturers to serve diverse market segments with a single machine.

The asymmetric heating configuration (4 KW upper and 6 KW lower) is engineered for optimal performance. The higher lower heating power compensates for heat loss to the base platform and ensures thorough moisture removal from the bottom surface. Combined with the 5-ton hot-press pressure, this heating arrangement produces consistently dry, properly formed products with minimal defects.

What distinguishes this system is its complete standard configuration. The pulp-mixing pump and bucket ensure uniform pulp consistency. The pulping machine processes raw fiber materials efficiently. Cold and hot vacuum pumps work in tandem to remove air pockets and excess moisture. The pulp-refluxing system maintains optimal slurry concentration throughout production. The vacuum water-refluxing tank recovers and recycles water, significantly reducing operational costs and environmental impact. The trimming machine provides professional finishing, delivering market-ready products.

With 50-100 kg daily output capacity, this system serves small-batch commercial production, custom orders, and product development perfectly. The compact dimensions and complete integration make it accessible for businesses with limited space and technical resources, while the automated operation ensures professional results from day one.

よくある質問

Q1: What makes this machine “fully automatic”?
The 3-template system automatically transfers molds through all production stages—forming, pressing, and cooling—without manual handling. This eliminates labor-intensive mold movement, reduces errors, and ensures consistent quality. The complete production line with integrated pumps and tanks operates as a unified automated system.

Q2: What products can this production line manufacture?
This system produces molded fiber packaging including food containers, egg cartons, fruit trays, coffee cup carriers, electronics packaging, protective inserts, and eco-friendly tableware. The 300×350mm mold size and 80mm height capacity accommodate a wide range of medium-sized sustainable packaging products.

Q3: What raw materials does the system process?
The pulping machine and mixing system process various plant fibers including recycled paper, cardboard, bagasse (sugarcane fiber), bamboo pulp, wheat straw, and other agricultural waste. This flexibility allows you to choose materials based on availability, cost, and desired product characteristics.

Q4: What are the complete power and utility requirements?
The machine requires 10 KW heating power (4 KW upper + 6 KW lower) plus operational power for pumps, vacuum systems, and automation. Standard industrial three-phase electrical supply and water connection are needed. The vacuum water-refluxing tank recycles water, minimizing consumption and reducing utility costs.

Q5: What training and support do you provide?
Comprehensive operator training is included covering all system components: material preparation, pulping, mixing, forming, pressing, cooling, and trimming. We provide installation assistance, operational manuals, and ongoing technical support. Our team helps with troubleshooting, maintenance scheduling, and replacement parts. Contact us for warranty details and shipping options.

対応生産設備

パルプ成形用に特別に設計された互換性のある機器とシームレスに統合できます。各コンポーネントは、最適な性能と信頼性を発揮するように設計されています。

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