We start with cellulose‑rich fibers—sugarcane bagasse, recycled paper, and bamboo—and form them via dry‑press or wet‑press molding. Dry‑press compacts fibers for high rigidity and crisp edges; wet‑press delivers a smoother, more refined surface. Both yield consistent tolerances that hold shape under load, reduce micro‑movement, and keep products aligned from line to last mile. With thickness options from 0.8 to 3 mm, you can tune strength and weight for inserts, lids, and outer boxes across categories.

Customization is your advantage. Share dimensions or CAD files and we’ll sculpt precise cavities for bottles, devices, baby bottles, accessories, or gift items; add hinges, locking tabs, handles, and windows to match your unboxing goals. Branding feels premium and responsible with embossed/debossed logos and custom colors—no inks or laminates required. Because everything is fiber‑based and plastic‑free, end‑of‑life is straightforward: packaging is recyclable where paper streams are accepted and designed to be biodegradable/compostable under proper conditions.

We keep operations simple. Parts ship nested in poly bags and export cartons to lower inbound freight and storage costs. Free samples (freight only) let you validate fit and finish quickly; after approval, typical production runs in 10–15 working days. Our OEM/ODM team supports material selection, tooling, and line integration—so you can move from prototype to scale with confidence. If you’re replacing foams or mixed‑material boxes, this molded pulp packaging delivers the durability you need and the sustainability story customers expect.

FAQs:
Q1: Dry‑press vs. wet‑press—what should I choose?
A: Dry‑press is more rigid with a textured look; wet‑press is smoother and more premium in appearance. We can recommend based on your use case.

Q2: How do I select thickness?
A: Choose 0.8–1.5 mm for lightweight inserts and small goods, 1.6–2.2 mm for most kits, and 2.3–3.0 mm for heavier items or outer boxes.

Q3: Can you fully customize size, shape, and branding?
A: Yes. We tailor footprint, cavity layout, hinges/locks/handles, and color. Embossed/debossed logos are supported for an ink‑free premium look.

Q4: Are the boxes recyclable and biodegradable?
A: They’re fiber‑based, plastic‑free, recyclable where paper packaging is accepted, and designed to be biodegradable/compostable. Follow local guidelines.

Q5: What are the MOQ, samples, and lead time?
A: MOQ is 5,000 pcs. Samples are free (freight only). Standard production is typically 10–15 working days after sample approval.