Design & customization

• Built around your device. Send CAD or samples and we design the cavity to hold the charging case and earbuds securely.
• Options include finger‑notches for easy pick‑up, cable channels, accessory pockets and four‑side wings for gluing into rigid or folding cartons.
• Black, white, natural kraft or any Pantone color available. Surface coat optional for ultra‑smooth premium look.

Sampling & lead time

• DFM review and layout proposal within a few days.
• Sample mold and samples in about 10 days.
• Production lead time typically 15–25 days after sample approval and deposit.
• MOQ: 5000 pcs per design/color.

Quality & testing

• Typical dimensional tolerance ±0.3–0.5 mm for snug fit.
• Moisture control and oven drying ensure stability and stiffness.
• Static‑neutral material. Guidance available for ISTA‑style drop and vibration tests for e‑commerce.

Sustainability & compliance

• Fiber from recycled paper and agricultural by‑products; FSC material on request.
• Water‑based pigments and inks. No plastic films or foams.
• Supports plastic‑reduction and zero‑waste packaging goals.

Packing & delivery

• Trays nest for compact master cartons and efficient pallets.
• Professional, environmentally friendly, convenient and efficient packing service.
• Shipping terms EXW/FOB/CIF as required with export documentation.

Typical applications

• True wireless earbuds, in‑ear headphones, charging cases.
• Accessory kits: charging cable, tips, manuals, and adapters.
• Premium retail boxes and gift sets using black eco inserts.

FAQs

Q1: Can you match our exact earbud and case shape?
A: Yes. Provide CAD files or physical samples and we’ll create precise cavities for a no‑rattle fit.

Q2: Is black color standard or custom?
A: Black is available as shown; we can also match any Pantone color or supply natural white/kraft.

Q3: Can we add our logo on the tray?
A: Absolutely. OEM embossing or debossing is available. Printing can be added to the outer box or sleeve.

Q4: What thickness do you recommend?
A: For earphone trays we typically use 0.7–1.2 mm. We’ll tune thickness and ribs based on weight, drop test needs and box size.

Q5: Are the trays recyclable and biodegradable?
A: Yes. Made from paper pulp, they are recyclable in most paper streams and biodegradable under proper conditions.

Q6: What is the minimum order and timing?
A: MOQ 5000 pcs. Samples in about 10 days; mass production 15–25 days after approval.

Q7: Do the trays shed dust that could affect electronics?
A: We control dust during trimming and finishing. Material is static‑neutral; protective wrapping can be added if needed.

Q8: Can the same tray fit multiple models?
A: We can design a common outer profile with interchangeable inner cavities to support different SKUs and keep your box consistent.

Ready to upgrade your earphone packaging?

Share your device measurements, color and logo. We’ll design, sample fast and deliver on time with BonitoPak PM‑073.