Design & color matching

• Share CAD or samples; we design a precise cavity layout and a flat‑type footprint to fit your carton with no gap.
• Pantone color matching using water‑based pigments produces stable, rub‑fast hues. Create color‑coded trays for SKUs (e.g., orange for pro, black for standard).
• Add molded‑in brandmarks, simple icons (device, cable, adapter), and functional features like finger‑notches, cable channels and accessory pockets.

Sampling, lead time & capacity

• DFM review and layout proposal in a few days.
• Sample mold + first articles in about 10 days.
• Mass production typically 15–25 days after approval.
• Capacity up to 10,000 pcs/day supports phased rollouts or replenishment.

Quality & testing

• Typical tolerance ±0.3–0.5 mm for snug fits. Moisture‑controlled forming and oven drying keep dimensions stable across climates.
• We help tune ribs and wall sections to meet ISTA‑style drop, vibration and compression tests for e‑commerce and retail.

Sustainability & compliance

• Fibers from bagasse/sugarcane/bamboo reduce dependency on virgin plastics.
• Mono‑material fiber trays recycle with paperboard cartons and biodegrade under proper conditions.
• FSC options and sustainability data sheets available for your ESG reporting.

Packing & delivery

• Trays nest tightly in master cartons; pallets optimized for export to minimize freight and emissions.
• Shipping terms EXW/FOB/CIF available with full export documentation.

Side‑by‑side services

• Public Mould: standard footprints for faster sampling and lower tooling cost.
• Packaging Solutions: tray + outer box/sleeve development, fit checks and transit testing.
• 3D Design: CAD/DFM support with quick 3D previews before tooling.
• Customized Mould: private tooling, Pantone fiber, embossed/debossed branding.

FAQs

Q1: Will the color rub off on devices?
A: No. We use water‑based, through‑fiber pigments that are rub‑fast under normal handling. Samples available for validation.

Q2: What thickness do you recommend?
A: 0.7–1.2 mm for electronics. We’ll adjust wall thickness and ribs based on weight and drop‑test requirements.

Q3: Can one outer carton serve multiple SKUs?
A: Yes. We design a common outer footprint and swap inner cavities/colors to differentiate SKUs while keeping the same box.

Q4: Are the trays waterproof?
A: Fiber is naturally absorbent; optional water‑resistant coating or liner is available for humid routes while maintaining recyclability.

Q5: What information do you need to start?
A: Device dimensions/CAD, carton size, cavity layout, Pantone color, logo files, quantity and target timeline.

Q6: What is the MOQ and typical timing?
A: MOQ 5000 pcs. Samples ~10 days; mass production 15–25 days after approval.

Ready to color‑code your packaging with plant‑fiber trays?
Share your sizes, Pantone color and branding. We’ll design the tray, sample fast and deliver on time with BonitoPak BT‑OR010.