Foam flakes and vac‑form creaks don’t say “premium.” Wet‑pressed molded pulp turns plant fiber into dense, durable protection with consistent wall thickness and smooth radii that cradle ear cups and headbands without pressure points. Start by sharing CAD files or a sample set—our engineers map clearances for hinges, sliders, and mics; add cable channels; and build accessory wells sized to your kit. We can deliver an insert that drops into your current carton or a full clamshell that locks product in place for display.
Operational advantages stack up fast. Pulp trays nest tightly, maximizing pallet density and minimizing warehouse space. They’re lighter than plastic, lowering transport emissions and costs, and they arrive production‑ready with repeatable tolerances for fast pack‑out. Branding integrates seamlessly—emboss or deboss your logo directly into the fiber for an elegant, scratch‑proof mark—and the pulp can be tinted to your signature color. After the reveal, customers can recycle the insert where molded fiber is accepted, or it will biodegrade in suitable conditions—an authentic sustainability story that resonates with audio buyers. With superior cushioning, a refined tactile feel, and real environmental benefits, this molded pulp headphone tray is the modern standard for premium audio packaging.

FAQs:
Q1: Can you fit my specific headphone model and accessories?
A: Yes. We create custom tooling from your CAD or samples, including pockets for cables, dongles, and manuals.

Q2: Is the tray recyclable and biodegradable?
A: It’s plant‑based, plastic‑free molded fiber—recyclable in many paper streams and naturally biodegradable; check local guidelines.

Q3: Insert tray or clamshell—what’s best?
A: Inserts are ideal for boxed sets; clamshells add retail protection and display. We can design either to your box size.

Q4: What branding and color options do you offer?
A: Embossed/debossed logos are standard. Choose natural kraft, white, or a custom‑tinted color to match your brand.

Q5: What are the MOQ and typical lead time?
A: MOQ is 5,000 units. Samples usually take 7–10 days after approval; mass production typically 15–30 business days.