Design & customization

• Share CAD or component sizes and we’ll design a precise cavity layout around your regimen.
• Options: finger‑notches for easy lift, anti‑roll ribs for tall bottles, accessory pockets for spatulas and droppers, divider walls to prevent contact, and perforated tear‑tabs for quick unboxing.
• Color to your Pantone or keep a natural white/kraft look. Emboss/deboss brandmarks, icons and orientation arrows molded directly in the tray.

Sampling & lead time

• DFM review and layout in a few days.
• Sample mold + samples: about 10 days.
• Mass production: typically 15–25 days after approval.
• MOQ: 5000 pcs per design/color.

Quality & testing

• Typical tolerance ±0.3–0.5 mm for snug, no‑rattle fit.
• Moisture‑controlled forming and oven‑drying for stable dimensions and clean edges.
• Guidance available for ISTA‑style drop, vibration and compression tests for beauty logistics.

Sustainability & compliance

• Recycled fiber and bagasse options; FSC material available on request.
• Water‑based pigments keep recyclability while offering brand‑matched colors.
• Mono‑material inserts simplify consumer recycling and support plastic‑reduction goals.

Packing & delivery

• Nest‑stacked trays in master cartons; pallets optimized for export.
• Shipping terms EXW/FOB/CIF with full documentation.

Side‑by‑side services

• Public Mould: standard footprints for faster sampling and lower tooling cost.
• Packaging Solutions: tray + drawer box/sleeve development, fit checks, transit testing.
• 3D Design: CAD/DFM support and quick 3D previews before tooling.
• Customized Mould: private tooling, Pantone fiber, embossed/debossed branding.

FAQs

Q1: Can the same outer box work for multiple gift sets?
A: Yes. We create a common outer footprint with interchangeable inner cavities so you can reuse the drawer/sleeve across SKUs.

Q2: Will the tray scratch glass or glossy caps?
A: The wet‑press surface is smooth and we design soft radii and support points to protect delicate finishes.

Q3: What thickness is recommended?
A: 0.7–1.2 mm for most beauty sets; we’ll tune thickness and ribs based on weight and route testing.

Q4: Can you match our brand color?
A: Absolutely. We offer Pantone color matching with water‑based pigments that remain recyclable.

Q5: Is a water‑resistant option available?
A: Yes. Optional water‑based barrier or paper liner for humid shipping while keeping recyclability.

Q6: What information do you need to start?
A: Component dimensions/CAD, box size, desired layout, Pantone color, logo files, quantity and timeline.

Ready to create a premium, plastic‑free gift set insert?
Share your sizes and branding—BonitoPak PM‑098 will be designed, sampled fast and delivered on time.