Glass breakage is costly. These molded pulp bottle inserts are built to minimize it—with engineered fiber geometry that stabilizes bottles, reduces vibration, and prevents micro‑movement that can lead to scuffs or cracks. We start with recycled paper pulp and form it using wet‑press tooling to achieve crisp edges and consistent tolerances. The dense, smooth finish holds shape under load, stacks neatly on pallets, and looks polished in any shipping kit.

Customization is your advantage. Share bottle dimensions or a sample and we’ll dial in base cups, neck locks, and divider walls for single, 2‑, 4‑, 6‑, or 12‑pack configurations (and more). Choose color‑coding by SKU, add embossed/debossed logos for a premium, ink‑free touch, and match overall size to your existing corrugated shippers for a plug‑and‑play fit. Need top and bottom trays? We can supply matched pairs for full 360° protection.

Operational benefits come standard. Trays nest tightly to lower inbound freight and storage footprint, speed pack‑out thanks to consistent fits, and integrate easily with standard slotted cartons. End of life is straightforward: the inserts are plastic‑free and widely recyclable where fiber packaging is accepted. For cold‑chain or high‑humidity routes, ask about moisture‑management options or protective sleeves. With an MOQ of 5,000 pcs and OEM/ODM support, you’ll prototype quickly, scale confidently, and ship safer—with packaging that aligns with modern sustainability goals.

FAQs:
Q1: Can you match my exact bottle size and pack configuration?
A: Yes. Provide dimensions/CAD or send a sample. We’ll customize cavity geometry for singles, 2/4/6/12‑packs and more.

Q2: Are these trays recyclable and eco‑friendly?
A: They’re fiber‑based, plastic‑free, and widely recyclable where paper packaging is accepted. Always follow local guidelines.

Q3: Will they fit my existing corrugated shippers?
A: Typically yes. We size trays to your carton interior and can supply top/bottom sets for complete protection.

Q4: How are the trays packed for delivery?
A: Standard packing is 400 pcs/ctn, inner PE film for cleanliness, outer carton box. Custom packing is available.

Q5: Are they suitable for humid or cold‑chain shipping?
A: Standard pulp is absorbent. For high humidity or condensation, ask about moisture‑resistant options or protective liners/bags.