Great bottle packaging has one job: prevent breakage while presenting your brand beautifully. We start with cellulose‑rich bagasse pulp refined via a mechanical, chemical‑free process, then form each tray using precision wet‑press tooling. The press stage densifies the fiber, creating crisp geometry and consistent tolerances that hold shape under load, dampen vibration, and reduce micro‑movement that can scuff labels or stress glass. The result is a molded pulp insert that looks polished in any shipper and performs across warehouses, couriers, and retail replenishment.
Customization is your edge. Share bottle dimensions or send samples and we’ll dial in base cups, neck locks, and divider walls for singles, 2‑, 3‑, 6‑, or 12‑pack configurations. Prefer color‑coding by varietal or vintage? We can match brand colors and emboss/deboss your logo for a premium, ink‑free finish. For full 360° protection, we can supply paired top and bottom trays sized to your corrugated cartons.
Operational advantages are built in. Trays are lightweight and nestable to lower pallet heights and inbound freight. Their consistent fits speed pack‑outs and reduce rework, while the single‑material, plastic‑free design simplifies disposal guidance for customers. End of life is straightforward: 100% biodegradable and widely recyclable where fiber streams are accepted. If you ship in humid or cold‑chain conditions, ask about moisture‑management options or protective sleeves to maintain integrity. With an MOQ of 5,000 and responsive OEM/ODM support, you can prototype quickly, scale confidently, and ship safer—without compromising your brand or the planet.
FAQs:
Q1: Can you match my exact bottle size and carton?
A: Yes. Provide dimensions/CAD or a sample bottle and carton, and we’ll tailor cavity geometry and overall footprint for a perfect fit.
Q2: Are the trays biodegradable and recyclable?
A: They’re fiber‑based and 100% biodegradable, and widely recyclable where paper packaging is accepted. Always follow local guidelines.
Q3: What pack configurations can you make?
A: We customize singles and multi‑packs (2/3/6/12+). We can also provide matched top/bottom trays for added protection.
Q4: Will these work in humid routes or cold‑chain?
A: Standard pulp is absorbent. For high humidity/condensation, we can recommend moisture‑resistant options or protective liners.
Q5: What are the MOQ and lead time? Do you offer samples?
A: MOQ is 5,000 pcs. Samples are available; lead time depends on tooling and order size. Request a fast quote for timelines and pricing.