We start with sugarcane bagasse—an agricultural by‑product—and transform it into premium protection through wet‑press pulp molding. The process compresses fibers under heat to form dense walls with consistent thickness and smooth radii that cradle delicate glass and coated bottles without scuffing. Share CAD files or a sample set and our engineers will build precision tooling, fine‑tuning cavity depth, clearances, and finger‑pulls for intuitive removal. Need a leaflet pocket or an accessory well for spatulas and minis? We’ll integrate it from the start.
Operational wins come standard. Molded pulp trays nest tightly to maximize pallet density, ship lighter than plastic to reduce emissions and costs, and arrive production‑ready with repeatable tolerances that keep your line moving. Branding is built in—emboss or deboss your logo directly into the fiber for an elegant, scratch‑proof mark—and the material can be tinted to your signature shade. After unboxing, customers can recycle the insert where molded fiber is accepted or it will biodegrade in suitable conditions, reinforcing your clean‑beauty story. The result: robust protection, a luxurious tactile experience, and a credible sustainability message that sets your brand apart.

FAQs:
Q1: Can you match my exact bottle and tube shapes?
A: Yes. We create custom tooling from your CAD or samples to deliver precise, rattle‑free cavities for each SKU.

Q2: Is the tray recyclable and biodegradable?
A: It’s plastic‑free and made from bagasse/recycled fibers—recyclable in many paper streams and naturally biodegradable.

Q3: What branding and color options are available?
A: Embossed/debossed logos come standard; we can also tint the pulp to your brand color for a cohesive look.

Q4: What are the MOQ and typical lead time?
A: MOQ is 5,000 units. Sampling usually takes 7–10 days after design approval; production typically 15–30 business days.

Q5: Do you offer moisture or oil resistance?
A: Standard trays are uncoated fiber. Optional water‑repellent or oil‑resistant treatments are available for humid supply chains.