Thermoformed plastic can look generic—and it’s tough on the planet. Our molded fiber tray upgrades both the experience and the footprint. We start with recycled cellulose fibers and wet‑press them under heat to achieve consistent wall thickness, defined edges, and a refined texture that photographs beautifully. The result is a rigid, protective insert that locks the controller in place, with engineered clearances around sticks and triggers to prevent pressure points. Need a cable channel, accessory well, or finger‑pull for easy removal? We design it in from the start.
Operationally, it’s a win. Trays nest tightly to maximize pallet density, are lighter than plastic for reduced transport emissions, and arrive ready to load on your packing line. Branding is integrated—emboss or deboss your logo directly into the fiber for a minimalist, scratch‑proof mark. After unboxing, most customers can recycle the tray with paper (where accepted), or it will biodegrade over time, helping your brand meet sustainability goals without trade‑offs in protection. Whether you’re shipping DTC or stocking retail shelves, this molded pulp tray delivers the durability you need, the premium look you want, and the eco‑credentials your audience values.

FAQs:

Q1: Will this fit my specific controller model?
A: Yes. We create custom tooling based on your CAD or sample to match the exact shape, including cable and accessory pockets.

Q2: Is the tray recyclable and biodegradable?
A: It’s plastic‑free, 100% biodegradable, and widely recyclable in paper streams where local programs allow.

Q3: What are the MOQ and lead times?
A: MOQ is 5,000 units. Sampling typically takes 7–10 days after design approval; mass production usually follows in 15–30 business days.

Q4: Can I add branding or a custom color?
A: Absolutely—choose embossed/debossed logos and optional color‑tinted pulp to align with your brand.

Q5: How should the trays be stored?
A: Keep them dry and stacked in cartons. Optional water‑repellent treatments are available for humid supply chains.