Eggs demand cushioning, consistent fits, and reliable stacking. We start with cellulose‑rich sugarcane bagasse and recycled paper, then form each clamshell using dry‑press tooling. The compacted fiber produces dense walls, crisp cell geometry, and reinforced ribs that resist crush under stack loads and reduce micro‑movement—the small shifts that cause hairline cracks. A hinged lid with locking features keeps eggs seated, minimizes label abrasion, and speeds pack‑outs across busy lines. Need airflow or easy inspection? Specify vent/inspection apertures and label flats for stamps, barcodes, or QR tracking.

Customization is your edge. Share egg sizes, tray footprint, and carton specs and we’ll tune cell diameter/depth, wall thickness, and overall dimensions for a precise fit—whether you’re packing on automated graders or manual lines. Color‑matching enables quick grade/size differentiation, while embossed/debossed branding provides a premium, long‑lasting mark without inks. Trays ship nested to lower inbound freight and warehousing costs, and their repeatable tolerances maintain stack stability from cold room to retail shelf.

End‑of‑life guidance is straightforward: the clamshell is fiber‑based, plastic‑free, and designed to be compostable under proper conditions; clean units may be recyclable where paper packaging is accepted (local rules vary). With OEM/ODM support and MOQs from 5,000 pcs, you can prototype quickly, validate stack/drop performance, and scale a 10‑egg clamshell that brings protection, presentation, and sustainability together—reliably.

FAQs:
Q1: Can you match my egg size and outer carton?
A: Yes. We customize cell geometry and overall footprint to your egg sizes and shipper dimensions for a precise, stable fit.

Q2: Are these trays recyclable and compostable?
A: They’re fiber‑based, plastic‑free, and designed to be compostable; recycling acceptance varies by region—follow local guidelines.

Q3: Can I add vents, label flats, and color‑coding?
A: Absolutely. We offer vent/inspection apertures, label flats, and custom colors for grade/size coding, plus embossed/debossed logos.

Q4: Will they work with my grading/packing line?
A: Typically yes. We tune tolerances for common graders and manual lines—share equipment specs to ensure compatibility.

Q5: What are the MOQ and lead times? Are samples available?
A: MOQ is 5,000 pcs. Samples can be arranged; production timing depends on tooling and quantity—request a fast quote for schedules.