Rotary Pulp Molding Machine

Rotary Pulp Molding Machine with 6-station automation and robotic transfer system. High-capacity production (800-1000 kg/day) with grating detection technology.

Product Description

The rotary BP-6080-6 type equipment features strong production capacity, small space occupation, high degree of automation and low energy consumption. This equipment adopts grating detection technology and works with the robot to monitor the products picking and transfer, which can avoid the damage to the equipment and molds caused by repeated hot pressing before the products are removed.

SpecificationValue
Model No.BP-6080-6
Dimension (LWH)7500 × 5500 × 3700 mm
Mold Size650 × 650 mm
Output Per Day800–1000 Kgs / 24 Hours
Max. Product Height65 mm
Hot-press Pressure33 Tons
Upper Heating Power18 KW
Lower Heating Power18 KW
High-Efficiency Rotary Production

The Rotary Pulp Molding Machine BP-6080-6 has a high level of automation as well as high output efficiency which addresses the high labor costs associated with traditional pulp moulding production lines. The 6-position rotary system with a robot transfer system achieves the maximum efficiency within a compact footprint. The Scraper type detection system provides real-time tracking of product lifting and transfer and prevents the product from being re-pressed and damaged. The BP-6080-6 has a mould of 650x650mm and works with 33 tonnes of pressure and two 18KW heaters to produce 1600-1800 pieces per hour for the industrial floor of sustainable packaged production.

Key Benefits & Uses: Industrial Scaled Smart Manufacturing

Smart automation greatly increases the production of molded fiber packaging, food service articles and industrial packaging. The offset rotary design increases slurry throughput without requiring additional floor space. Grating detection fully integrates the robot to ensure the operation is both safe and reliable. The system is economical due to high production output and low energy requirements. This machine is perfect for companies looking to increase production of sustainable packaging or replace plastic packaging at commercial-scale volumes.

40%

Production Cost Reduction

Reduce manufacturing costs with energy-efficient pulp molding machines that optimize raw material usage and minimize waste, delivering superior ROI within 18 months.

60%

Faster Production Speed

Achieve higher output with automated pulp molding systems that increase production capacity while maintaining consistent quality standards.

35%

Energy Efficiency Improvement

Advanced motor systems and optimized heating reduce energy consumption compared to traditional molding equipment, lowering operational costs.

99.5%

Machine Uptime Reliability

Trust in BonitoPak’s proven engineering with machines designed for continuous operation and minimal maintenance downtime.

Machine Process

Specialist industries

Having produced millions of parts, BonitoPak holds deep knowledge in numerous applications. We excel particularly in industries requiring precise and intricate component fabrication. Trust us to deliver expertise and quality, no matter the complexity.

Ready to Boost Your Production Capacity??

Achieve 45% Higher Output with BonitoPak Machines

Join 500+ manufacturers worldwide who trust BonitoPak’s proven pulp molding technology. Our machines deliver consistent quality, reduced operating costs, and the reliability you need for profitable operations.

Our Product Categories

Discover Bonitopak’s diverse range of packaging solutions, including molded pulp trays, food packaging, custom designs, and sustainable options. Each category is crafted for durability, functionality, and environmental responsibility, tailored to meet your specific needs.

Advanced Rotary Technology with Smart Safety

The BP-6080-6 Rotary Pulp Molding Machine is the best of the best design and technology in molded fiber production. The system is designed for seamless commercial grade production while maintaining operational efficiency with a high level of automation.The machine’s outstanding performance lies in its rotary 6-station design. While linear systems consume considerable floor space, the rotary design enhances production capabilities within compact operational footprints. In this system, six stations in continuous rotation concurrently perform different functions. The formation, pressing, drying, cooling, and product removal functions are performed simultaneously in six stations, and this configuration facilitates a continuous production flow without interruptions, thereby maximizing throughput.
The integrated robotic transfer system with grating detection technology enhances safety and operational efficiency. Grating sensors assess whether products have been removed from the molds before the next hot-press cycle begins. This system acts as a protective mechanism and eliminates the damages caused when products remain in molds during repeated pressing cycles. The system improves reliability and reduces unwanted costs because it minimizes maintenance, production downtime, and structural damages to the molds.
This machine, with a daily output capacity of 800-1000 kg, serves industrial-scale operations dedicated to producing sustainable packaging with a food-service, retail, electronics, and shipping industry focus. The machine’s large 650×650 mm molds accommodate substantial products, whether trays, containers, or protective packaging that is 65 mm high and designed to eliminate plastic or styrofoam.
The hot-press generates an impressive 33 tons of pressure, ensuring proper fiber compaction and density, irrespective of product assortment and pulp formulations. The dual 18 KW heating system increments to 36 KW total system capacity, 36 KW provides quick and uniform heat distribution, which ensures efficient moisture removal and high product consistency at elevated production speeds.
The machine’s overwhelming dimensions (7500×5500×3700mm), which provide industrial machine capacity, vertical rotary design also offers efficient use of space compared to the linear production lines. The design also maintains energy efficiency, all the while the system’s automatization will lower operational/labor costs.
The level of capacity and degree of automatization in the machine allows manufacturers to remain competitive with the production of traditional plastic packaging. The machine meets all eco-friendly packaging production that is in line with environmental regulations, in high demand from consumers and at the forefront of the sustainable packaging.

Frequently Asked Questions

Q1: What is the purpose of equipment grating detection technology?
Grating sensors to each mill and the product must be removed stations in sequence, prior to the pressing cycle. If a produto remains in a mold, the system will not execute the pressing sequence which protects the costly molds and the machinery. The system is designed to eliminate costly maintenance and downtime.
Q2: Production capability of this machine versus smaller models?
Operating within the 800-1000 kg daily output range, this machine achieves 8-10 times the output of entry-level models. Its 6-station rotary design allows for continuous production, with several products being worked on concurrently at different levels. This feature makes it ideal for industrial and commercial packaging production on a larger scale.
Q3: Product types manufactured by this machine?
The mold dimensions of 650×650mm fit large molded fiber products, including food service trays, produce containers, packaging for electronics, industrial protective packaging, and bulk shipping inserts up to 65mm height. This machine produces high volumes of standardized, sustainable packaging designed to replace plastic, providing a plastic-free alternative.
Q4: What about the power, area, and utilities needed?
The machine needs 36 KW heating power (dual 18 KW elements) plus operational power for the robotic, rotating, and vacuum systems. This also requires standard industrial three-phase power. The machine requires a floor area of 7500×5500mm with a height clearance of 3700mm. The machine also requires a water connection for pulp processing and the vacuum systems. Our installation team gives complete specifications.
Q5: What training, warranty, and support do you provide?
Training encompasses the operation of robots and grating detection systems, the performance of maintenance, and troubleshooting techniques. We also provide professional support, certification of your team’s operation, and continuous support. We warranty all mechanical, electrical, and robotic components. Detailed terms of warranty, spare parts, and shipping will be sent on request.

Compatible Production Equipment

Integrate seamlessly with our range of compatible equipment designed specifically for pulp molding operations. Each component is engineered to work together for optimal performance and reliability.

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