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Bonitopak professional in molded pulp process for years, we have 6 pulp systems which can be in white, natural, black, orange, gray and blue (base on Pantone color) very few manufacturer can meet this point.
Custom color close to more than 95%. Natural color that is unbleached, in white color is bleached but eco-friendly safety method H2O2 (hydrogen peroxide) ,in black and other color change color using color additive. For food we suggest white and natural color, other use for molded pulp inner tray packaging.
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The wet pressing process uses biodegradable materials like bagasse, bamboo, and recycled paper, offering smooth finishes, protection, cushioning, and space-saving, eco-friendly packaging.
Molded pulp products replace plastic and foam, offering recyclable, biodegradable options. Custom shapes, colors, and eco-friendly surfaces are available. We provide affordable, sustainable packaging with in-house prototyping and manufacturing.
Our plant fiber tableware, made from bagasse, straw, and bamboo, is biodegradable, compostable, waterproof, oil-resistant, and microwave-safe. Certified, recyclable, and stackable for eco-friendly use.
Dry pressing paper pulp trays, made from 100% recycled materials, offer an eco-friendly, cost-effective alternative to plastic. They provide cushioning, temperature resistance, and stackability, saving up to 20% space.
Bonitopak offers molded pulp in six colors, including white, natural, and black, with 95% color accuracy. Eco-friendly methods ensure safe bleaching. Natural and white are best for food; others suit tray packaging.
The right insert protects products, speeds pack‑out, and amplifies brand identity. Dry‑press pulp molding compresses recycled fibers into dense, dimensionally stable trays with consistent wall thickness and gentle radii that won’t scratch high‑gloss caps or coated bottles. Share CAD files or sample components and our engineers will tune pocket depth and clearances, add finger‑pulls for intuitive removal, and integrate features like leaflet wells or glue‑free locking wings for faster assembly.
Color matters. We tint the fiber to your palette for cohesive brand blocks or festive collections, then emboss/deboss your logo directly into the tray for a sophisticated, scratch‑proof finish—no additional labels required. Operationally, pulp wins: trays nest tightly for pallet efficiency, weigh less than plastic to reduce shipping emissions and costs, and arrive production‑ready with reliable tolerances that keep your line moving. For humid supply chains or oil‑rich formulas, ask about moisture‑repellent surface treatments while maintaining recyclability. Intended as secondary packaging, these trays pair seamlessly with rigid boxes, sleeves, or slipcases to create a striking reveal that’s as responsible as it is refined.
FAQs:
Q1: Are the colors and materials eco‑friendly?
A: Yes. Trays are made from recycled fiber and tinted with safe colorants; they’re recyclable where molded fiber is accepted.
Q2: Can you match my exact product sizes and layout?
A: Absolutely. We custom‑tool cavities to your CAD or samples for a precise, rattle‑free fit.
Q3: Do you offer branding?
A: Yes—embossed/debossed logos come standard. We can also align the tray color to your brand palette.
Q4: Are these trays food‑safe?
A: They’re designed for cosmetic secondary packaging. For direct food contact, ask about compliant liners/coatings.
Q5: What are the MOQ and lead time?
A: MOQ is 5,000 units. Sampling typically takes 7–10 days after approval; mass production usually 15–30 business days.
We respond within 24 hours, offering fast, clear communication, tailored solutions, and efficient service to save time and costs.
Our in-house design, engineering, and manufacturing ensure rapid tooling, with samples ready in 7 days and production molds in 8 days.
Our skilled R&D engineers excel in designing, prototyping, and tooling, offering complete packaging solutions with blister, tin can, and printed boxes.
Trained staff conduct 100% inspections, random checks, and quality control, ensuring high standards, reducing rejects, and saving costs.
We provide reasonable order scheduling and coordinate with clients to resolve issues promptly, ensuring the best solutions.
Our experienced after-sales team ensures smooth communication, solving issues with replacements, shipping, and delivery, aiming for zero complaints.
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