The BP-6080-3-2 Reciprocating High-End Pulp Molding Machine is for manufacturers who want to enlarge the production possibilities and more.
Combining revolutionary reciprocating mechanics with traditional pulp molding produces energy-efficient results, thus, minimizing the number of mills used during production.
The reciprocating action is what sets this machine apart. Instead of remaining stationary, the reciprocating system offers varying movement, which optimizes pulp distribution, improves fiber interlocking, and enhances product uniformity. This moving system, in contrast to static forming methods, is able to produce stronger, more uniform pulp molded shapes with a greatly improved surface finish.
This machine, like the BP-4060, uses the now common pre-pressing drying template system. It improves energy efficiency because in one stage, the system combines pre-pressing and initial drying. During pre-pressing, the production cycle is drastically shortened, energy costs are reduced, and excess water is removed because heated templates are used. This feature is particularly beneficial to cost-efficient companies. This is because it cuts down on costs significantly over time.
Featuring an adjustable mold size range of 600-800mm, this machine is remarkable flexible, allowing accommodating large products with height of 80mm. This capability allows manufacturers to seamlessly handle a variety of shallow trays and deep containers and modify their production without the added complexity of managing different machines. This machinery is a great asset to companies handling diversified business sectors or offering tailored packing solutions.
The 33-ton hot-press pressure will provide the sufficient force compact a diverse range of fibers, irrespective of the tensile strength of the pulp and varying density of the end products. The system’s established dual 18 KW heating elements (for a total of 36 KW) provide rapid and uniform heat distribution to guarantee product quality and consistency, especially with high-speed production runs. This heating capacity is calibrated primarily considering the large mold sizes and high volume production.
The machine is manufactured to output 260-350 kg daily. This is designed with the next tier of the market based around entry-level equipment in mind while the BP-4060 is designed for 150-200 kg. This machine is ideally designed for routine commercial order fulfillment to establish dependable production schedules and, consequently, reliable customer partnerships.
This machine is purpose-built for the efficient, commercial-scale production of sustainable packaging. With compact dimensions (1600×2500×2500mm), durable construction, and a tough design, this machine is designed to cope with the demands of continual operation. This durability makes it a wise investment.

よくある質問

Q1: BP-4060との違いは何ですか？
With regard to production capacity, the model BP-6080-3-2 surpasses the BP-4060, producing between 260 to 350 kg compared to the 150-200 kg BP-4060 model. In addition, the adjustable mold dimensions are greater, measuring between 600-800 mm, in contrast to the BP-4060, which has a fixed mold size of 400 x 600 mm. This model also applies greater pressure up to 33 tons, compared to 18 tons in the BP-4060. Both have pre-pressing drying technology, but this model has a drying reciprocating action which focuses more on drying recovery and the acceleration of drying throughput, especially needed for higher volume commercial production.
Q2：「レシプロ」とはどういう意味ですか？
This term signifies the backward and forward movement of the machine in the forming cycle. This motion optimizes the distribution of the pulp, the interlocking of the fibers, and the more uniform and stronger formation of the product, surface, and finish. It also improves the production cycle speed as compared to the static forming approach, thus boosting overall production efficiency.
Q3：この機械はどんな製品を製造できますか？
This machine produces large molded fiber products which include industrial trays, food service containers, protective packaging for produce and electronics, automotive part inserts, and custom protective packaging.
Thanks to an adjustable mold of 600-800 mm in length, 80 mm in height, and varied thicknesses, this equipment manufactures and provides both standard and tailored eco-friendly packaging solutions.
Q4: What are the requirements for space and power?
The equipment requires 36 KW of heating power, operational power for the reciprocating systems and hydraulics, and power for 2 elements set at 18 KW. Likewise, a standard industrial three-phase power supply is needed. The machine requires floor space of 1600×2500 mm and a height clearance of 2500 mm. Utility specifications and utility setup are provided by the installation team as well as the needed installation support.
Q5: What support, training, and warranty do you provide?
All training, especially for the operators, will cover the reciprocating system, pre-press drying system, and system maintenance for various optimizations. Along with operational manuals and technical support, installation support is unlimited, and the machine warranty covers the hydraulic and electrical components as well as the machine and shipping area for spare parts.