The BP-6080-6 Rotary Pulp Molding Machine is the best of the best design and technology in
molded fiber production. The system is designed for seamless commercial grade production while maintaining operational efficiency with a high level of automation.The machine’s outstanding performance lies in its rotary 6-station design. While linear systems consume considerable floor space, the rotary design enhances production capabilities within compact operational footprints. In this system, six stations in continuous rotation concurrently perform different functions. The formation, pressing, drying, cooling, and product removal functions are performed simultaneously in six stations, and this configuration facilitates a continuous production flow without interruptions, thereby maximizing throughput.
The integrated robotic transfer system with grating detection technology enhances safety and operational efficiency. Grating sensors assess whether products have been removed from the molds before the next hot-press cycle begins. This system acts as a protective mechanism and eliminates the damages caused when products remain in molds during repeated pressing cycles. The system improves reliability and reduces unwanted costs because it minimizes maintenance, production downtime, and structural damages to the molds.
This machine, with a daily output capacity of 800-1000 kg, serves industrial-scale operations dedicated to producing sustainable packaging with a food-service, retail, electronics, and shipping industry focus. The machine’s large 650×650 mm molds accommodate substantial products, whether trays, containers, or protective packaging that is 65 mm high and designed to eliminate plastic or styrofoam.
The hot-press generates an impressive 33 tons of pressure, ensuring proper fiber compaction and density, irrespective of product assortment and pulp formulations. The dual 18 KW heating system increments to 36 KW total system capacity, 36 KW provides quick and uniform heat distribution, which ensures efficient moisture removal and high product consistency at elevated production speeds.
The machine’s overwhelming dimensions (7500×5500×3700mm), which provide industrial machine capacity, vertical rotary design also offers efficient use of space compared to the linear production lines. The design also maintains energy efficiency, all the while the system’s automatization will lower operational/labor costs.
The level of capacity and degree of automatization in the machine allows manufacturers to remain competitive with the production of traditional plastic packaging. The machine meets all eco-friendly packaging production that is in line with environmental regulations, in high demand from consumers and at the forefront of the sustainable packaging.
Häufig gestellte Fragen
Q1: What is the purpose of equipment grating detection technology?
Grating sensors to each mill and the product must be removed stations in sequence, prior to the pressing cycle. If a produto remains in a mold, the system will not execute the pressing sequence which protects the costly molds and the machinery. The system is designed to eliminate costly maintenance and downtime.
Q2: Production capability of this machine versus smaller models?
Operating within the 800-1000 kg daily output range, this machine achieves 8-10 times the output of entry-level models. Its 6-station rotary design allows for continuous production, with several products being worked on concurrently at different levels. This feature makes it ideal for industrial and commercial packaging production on a larger scale.
Q3: Product types manufactured by this machine?
The mold dimensions of 650×650mm fit large molded fiber products, including food service trays, produce containers, packaging for electronics, industrial protective packaging, and bulk shipping inserts up to 65mm height. This machine produces high volumes of standardized, sustainable packaging designed to replace plastic, providing a plastic-free alternative.
Q4: What about the power, area, and utilities needed?
The machine needs 36 KW heating power (dual 18 KW elements) plus operational power for the robotic, rotating, and vacuum systems. This also requires standard industrial three-phase power. The machine requires a floor area of 7500×5500mm with a height clearance of 3700mm. The machine also requires a water connection for pulp processing and the vacuum systems. Our installation team gives complete specifications.
F5: Welche Schulungen, Garantien und Unterstützung bieten Sie an?
Training encompasses the operation of robots and grating detection systems, the performance of maintenance, and troubleshooting techniques. We also provide professional support, certification of your team’s operation, and continuous support. We warranty all mechanical, electrical, and robotic components. Detailed terms of warranty, spare parts, and shipping will be sent on request.