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Pulp Molding Machine

Pulp Molding Machine with 11-template rotating system for double-sided smooth products. Automated mold transfer with alternating hot-press technology for efficient production.

Beschreibung des Produkts

The forming method is to scoop up the pulp material. There are five templates at the bottom, three templates at the top, two templates for the forming part, and one template for the transfer part. In total, there are 11 templates. It can produce double-sided smooth products. The molds are automatically transferred, with the upper mold alternatingly heated and pressed, while the lower mold remains stationary.

Main Technical ParameterSpezifikation
Modell Nr.BP-2020-5
Dimension15009501650 mm
Mold Size200*200 mm
Output Per Day60-110 Kgs / 24 Hours
Max. Product Height≤ 60 mm
Hot-press Pressure2 Tons
Upper Heating Power1.2 KW
Lower Heating Power1.2 KW

Advanced Automated Pulp Molding

The BP-2020-5 Pulp Molding Machine features an innovative 11-template rotating system for producing double-sided smooth molded fiber products. Five bottom templates, three top templates, and three transfer templates work together with automated mold transfer. Upper molds alternate between heating and pressing while lower molds stay stationary. The 200×200mm mold, 2-ton pressure, and dual 1.2 KW heating ensure consistent quality production.

Key Benefits & Applications: Precision & Efficiency Combined

Ideal for manufacturing egg cartons, fruit trays, electronics packaging, and cosmetic inserts with smooth surfaces on both sides. Automated mold transfer reduces labor costs and human error. The alternating hot-press optimizes energy efficiency. Maximum 60mm product height and compact dimensions (1500×950×1650mm) fit small facilities. Perfect for premium molded fiber packaging requiring superior finish and continuous production workflow.

40%

Senkung der Produktionskosten

Reduzieren Sie die Herstellungskosten mit energieeffizienten Zellstoff-Formmaschinen, die den Rohstoffverbrauch optimieren und die Abfallmenge minimieren, und erzielen Sie so einen hervorragenden ROI innerhalb von 18 Monaten.

60%

Schnellere Produktionsgeschwindigkeit

Erzielen Sie einen höheren Ausstoß mit automatisierten Systemen für die Zellstoffformung, die die Produktionskapazität erhöhen und gleichzeitig gleichbleibende Qualitätsstandards gewährleisten.

35%

Verbesserung der Energieeffizienz

Fortschrittliche Motorsysteme und eine optimierte Heizung reduzieren den Energieverbrauch im Vergleich zu herkömmlichen Gießereianlagen und senken die Betriebskosten.

99.5%

Zuverlässigkeit der Maschinenbetriebszeit

Vertrauen Sie auf die bewährte BonitoPak-Technik mit Maschinen, die für den Dauerbetrieb und minimale Wartungsstillstandszeiten ausgelegt sind.

Machine Process

Spezialisierte Industrien

Durch die Herstellung von Millionen von Teilen verfügt BonitoPak über umfassende Kenntnisse in zahlreichen Anwendungen. Wir zeichnen uns besonders in Branchen aus, die eine präzise und komplizierte Komponentenfertigung erfordern. Vertrauen Sie darauf, dass wir unabhängig von der Komplexität Fachwissen und Qualität liefern.

Sind Sie bereit, Ihre Produktionskapazität zu steigern?

Erzielen Sie mit BonitoPak Maschinen 45% eine höhere Leistung

Schließen Sie sich den mehr als 500 Herstellern weltweit an, die der bewährten BonitoPak-Technologie für die Zellstoffverarbeitung vertrauen. Unsere Maschinen liefern konstante Qualität, reduzierte Betriebskosten und die Zuverlässigkeit, die Sie für einen rentablen Betrieb benötigen.

Unsere Produktkategorien

Entdecken Sie das vielfältige Angebot an Verpackungslösungen von Bonitopak, darunter geformte Zellstoffschalen, Lebensmittelverpackungen, kundenspezifische Designs und nachhaltige Optionen. Jede Kategorie ist auf Langlebigkeit, Funktionalität und Umweltverträglichkeit ausgelegt und auf Ihre spezifischen Anforderungen zugeschnitten.

Intelligent Multi-Template Technology

The BP-2020-5 Pulp Molding Machine represents a significant advancement in automated molded fiber production technology. Its sophisticated 11-template configuration creates an intelligent production line within a single compact machine, maximizing efficiency while maintaining exceptional product quality.

The system architecture is ingeniously designed: five templates at the bottom provide stable forming stations, three templates at the top handle the pressing and heating operations, and three dedicated transfer templates ensure smooth product movement between stages. This multi-station approach allows continuous operation where one mold is being formed while another is being pressed and a third is being transferred, creating an efficient production flow that minimizes idle time.

The alternating hot-press system is a key innovation that sets this machine apart. While the lower molds remain stationary to maintain precise positioning and consistent forming, the upper molds rotate and alternate between heating and pressing operations. This design ensures each product receives optimal heat treatment and pressure application without overheating any single station, resulting in superior energy efficiency and product quality.

The ability to produce double-sided smooth products is particularly valuable for premium packaging applications. Unlike single-sided finishing machines, this equipment delivers a refined surface on both the interior and exterior of products, meeting the demanding standards of high-end retail packaging, electronics protection, and cosmetic presentation.

With 2-ton hot-press pressure and dual 1.2 KW heating elements, the machine handles various pulp densities and product thicknesses up to 60mm. The compact footprint makes it suitable for facilities with limited space, while the automated operation reduces labor requirements and training complexity.The 200×200mm mold size is optimized for small to medium-sized products, delivering 60-110 kg per day depending on product complexity and material. This capacity is ideal for businesses focusing on specialized, high-quality molded fiber products where finish and consistency are paramount. The machine’s reliability and automated features make it an excellent investment for companies seeking to improve production quality while reducing operational costs.

Häufig gestellte Fragen

Q1: What makes this machine produce double-sided smooth products?
The 11-template rotating system with alternating hot-press technology applies heat and pressure to both sides of the product. The upper molds alternate between heating and pressing while transferring through multiple stations, ensuring both surfaces receive proper finishing treatment for a smooth result.

Q2: How does the automated mold transfer work?
The machine automatically rotates molds through 11 template positions: 5 bottom stations for forming, 3 top stations for pressing/heating, and 3 transfer positions. This eliminates manual handling, reduces labor costs, and ensures consistent positioning throughout the production cycle.

Q3: What products can this machine manufacture?
Ideal for producing premium egg cartons, fruit trays, electronics packaging inserts, cosmetic product holders, and small protective packaging that requires smooth surfaces on both sides. The 200×200mm mold accommodates various designs up to 60mm in height.

Q4: What are the power requirements and installation needs?
The machine requires dual 1.2 KW heating power (2.4 KW total) plus operational power for automation systems. Standard industrial electrical supply is sufficient. The compact size (1500×950×1650mm) fits smaller production spaces. Our technical team provides installation support and operator training.

Q5: What warranty and support do you offer?
We provide comprehensive warranty coverage on all mechanical components, automation systems, and manufacturing defects. Professional operator training is included with purchase, covering setup, operation, maintenance, and troubleshooting. Contact our sales team for specific warranty terms, shipping options, and delivery timelines to your location.

 

Kompatible Produktionsanlagen

Sie lassen sich nahtlos in unser Angebot an kompatiblen Geräten integrieren, die speziell für die Zellstoffformung entwickelt wurden. Jede Komponente ist so konzipiert, dass sie für optimale Leistung und Zuverlässigkeit zusammenarbeitet.

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