The BP-3530-3 Full Automatic Pulp Molding Machine is a comprehensive turnkey production system designed for manufacturers seeking an efficient entry into sustainable packaging production. This all-inclusive solution eliminates the complexity of sourcing and integrating multiple equipment pieces, providing everything needed for immediate operation.
The 3-template automated transfer system creates a streamlined workflow by automatically moving molds through forming, pressing, and cooling stages without manual intervention. This automation not only reduces labor costs but also ensures consistent product quality by eliminating human handling variations. The system operates continuously with one mold forming while another presses and a third cools, maximizing production efficiency within the compact footprint.
The 300×350mm mold size is optimized for medium-sized products with a maximum height of 80mm, making it ideal for food containers, egg cartons, electronics packaging, and protective inserts. This size range covers a significant portion of common packaging needs, allowing manufacturers to serve diverse market segments with a single machine.
The asymmetric heating configuration (4 KW upper and 6 KW lower) is engineered for optimal performance. The higher lower heating power compensates for heat loss to the base platform and ensures thorough moisture removal from the bottom surface. Combined with the 5-ton hot-press pressure, this heating arrangement produces consistently dry, properly formed products with minimal defects.
What distinguishes this system is its complete standard configuration. The pulp-mixing pump and bucket ensure uniform pulp consistency. The pulping machine processes raw fiber materials efficiently. Cold and hot vacuum pumps work in tandem to remove air pockets and excess moisture. The pulp-refluxing system maintains optimal slurry concentration throughout production. The vacuum water-refluxing tank recovers and recycles water, significantly reducing operational costs and environmental impact. The trimming machine provides professional finishing, delivering market-ready products.
With 50-100 kg daily output capacity, this system serves small-batch commercial production, custom orders, and product development perfectly. The compact dimensions and complete integration make it accessible for businesses with limited space and technical resources, while the automated operation ensures professional results from day one.
Häufig gestellte Fragen
Q1: What makes this machine “fully automatic”?
The 3-template system automatically transfers molds through all production stages—forming, pressing, and cooling—without manual handling. This eliminates labor-intensive mold movement, reduces errors, and ensures consistent quality. The complete production line with integrated pumps and tanks operates as a unified automated system.
Q2: What products can this production line manufacture?
This system produces molded fiber packaging including food containers, egg cartons, fruit trays, coffee cup carriers, electronics packaging, protective inserts, and eco-friendly tableware. The 300×350mm mold size and 80mm height capacity accommodate a wide range of medium-sized sustainable packaging products.
Q3: What raw materials does the system process?
The pulping machine and mixing system process various plant fibers including recycled paper, cardboard, bagasse (sugarcane fiber), bamboo pulp, wheat straw, and other agricultural waste. This flexibility allows you to choose materials based on availability, cost, and desired product characteristics.
Q4: What are the complete power and utility requirements?
The machine requires 10 KW heating power (4 KW upper + 6 KW lower) plus operational power for pumps, vacuum systems, and automation. Standard industrial three-phase electrical supply and water connection are needed. The vacuum water-refluxing tank recycles water, minimizing consumption and reducing utility costs.
Q5: What training and support do you provide?
Comprehensive operator training is included covering all system components: material preparation, pulping, mixing, forming, pressing, cooling, and trimming. We provide installation assistance, operational manuals, and ongoing technical support. Our team helps with troubleshooting, maintenance scheduling, and replacement parts. Contact us for warranty details and shipping options.