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Paper Cup Lid Thermoforming Machine

Paper Cup Lid Thermoforming Machine with pulp scooping method and pre-pressing drying system. Energy-efficient solution for small-batch molded fiber lid production.

Product Description

The forming method of this model is to scoop the pulp material. This equipment is equipped with a pre-pressing and drying template, which can reduce energy consumption and lower the production costs. It is suitable for completing small-batch orders.

SpecificationValue
Model No.BP-4060-3
Dimension (LWH)1300 × 1900 × 2500 mm
Mold Size400 × 600 mm
Output Per Day150-200 Kgs / 24 Hours
Max. Product Height80 mm
Hot-press Pressure18 Tons
Upper Heating Power9 KW
Lower Heating Power9 KW
Producing Paper Lid Products

With the pulp scooping method, our BP-4060-3 Paper Cup Lid Thermoforming Machine produces high-quality molded fiber lids. When the machine runs at its maximum eco-friendly efficiency of 80mm in height, it makes waste eco-friendly molded fiber cups. We also produce pulp fiber lids at our 400 x 600mm thermoforming machine. The machine comes with two 9 KW heaters and dryers, which pre-press the pulp lids, assuring consistent quality for the waste molded thermoformed eco-friendly cups. We purchase the waste cups in economically trimmed energy cost orders of 9.95 for small batches of pulp waste orders, since we use 8 cups to economically save on energy for smaller batches.

Key Benefits & Application: Cost-Effective Sustainable Production

This machine also produces lined biodegradable coffee cups, for use with paper frappé lids, dry food containers with compostable in-mold paper covers, and layered eco-friendly paper lifters designed to modify the food service cups.
The production of eco-friendly cup lids can cost less and use less energy because of the new pre-pressing drying systems. Root scored America for biodegradable provide energy cost of 9.95 designed the 5.5 of adjustable 18 in the machine eco lid provides hat closure dual for dry frap services compact cup with eco pulp that nutrients pe designed the 9.95 eco un lined of layered container and molded lids cups and paper frap lids for designed in adapted the lift designed cases.

40%

Production Cost Reduction

Reduce manufacturing costs with energy-efficient pulp molding machines that optimize raw material usage and minimize waste, delivering superior ROI within 18 months.

60%

Faster Production Speed

Achieve higher output with automated pulp molding systems that increase production capacity while maintaining consistent quality standards.

35%

Energy Efficiency Improvement

Advanced motor systems and optimized heating reduce energy consumption compared to traditional molding equipment, lowering operational costs.

99.5%

Machine Uptime Reliability

Trust in BonitoPak’s proven engineering with machines designed for continuous operation and minimal maintenance downtime.

Machine Process

Specialist industries

Having produced millions of parts, BonitoPak holds deep knowledge in numerous applications. We excel particularly in industries requiring precise and intricate component fabrication. Trust us to deliver expertise and quality, no matter the complexity.

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Achieve 45% Higher Output with BonitoPak Machines

Join 500+ manufacturers worldwide who trust BonitoPak’s proven pulp molding technology. Our machines deliver consistent quality, reduced operating costs, and the reliability you need for profitable operations.

Our Product Categories

Discover Bonitopak’s diverse range of packaging solutions, including molded pulp trays, food packaging, custom designs, and sustainable options. Each category is crafted for durability, functionality, and environmental responsibility, tailored to meet your specific needs.

Advanced Thermoforming Technology

Designed for the needs of the mold production of lids with layered lined thermoformed eco-friendly cups and lids. The BP-4060-3 Paper Cup Lid Thermoforming machine focusses on the econocmical needs of the production of molded fiber cup lids waste cups of the molded fiber lids eco-friendly cups efficiently.
Pre-pressing drying templates unique this equipment and most other thermoforming machines. For example, this machine combines pre-pressing and drying. Therefore, it saves energy while performing drying and drying. Pre-pressing avoids costs associated with over-drying and drastically reduced time to dry. Thus, this allows manufacture to efficiently respond to small-batch orders. Reduction in production cycle time optimizes costs associated with drying.
A reinforced hot-press with an 18 ton capacity and built in pressure capacity monitors ensures the machine is optimal with ranges in density of the pulp and varying lid thicknesses. The precise placement of the dual heating elements with 9 KW power dry-balanced in the upper and lower plates and the centralized heating elements in each plate in the upper and lower plates minimizes warping and ensures uniform drying eliminating the chances of the cup lids varying in dimension as the machine dry balances the heated elements. A consistent dimension lid also ensures the smooth finish does not harbor food-grade contamination.
With the 400×600mm molds, manufacturers can create several different lids with vertical dimension alterations of up to 80mm. This range enables the machine to produce flat, domed, and contoured lids with integrated features of varying configurations. As a result, the machine can produce different styles of lids as configured in range from small lids for coffee cups to larger lids for food containers.
With an operating capacity of 150-200 kg, this machine is designed for companies who process specialized orders as the custom designs and small-scale tests on new product lines in range of the machine operating capacity. The small footprint of the machine is appropriate for production sites with floor space constraints. The touchscreen control is also a system of control that makes immediate and streamlined control/adjustment modifications.
Customers looking to invest in thermoforming machines are looking at costs and efficiency in machine operations. However, with thermoforming, they can also meet customers’ requests for sustainable and eco-friendly packaging.

Most Frequently Asked Questions

Q1: What paper cup lid products can this machine make?
This machine makes several molded fiber lids including flat coffee cup lids, domed hot beverage lids, and lids that cover food containers. The lids produced can be made from different pulp materials like bagasse, bamboo, and recycled paper pulp, making them biodegradable and compostable.
Q2: How does the pre-pressing drying template save energy?
The pre-pressing drying template saves energy by drying and pre-pressing at the same time. Pre-pressing uses the heater to dry the molded pulp and remove moisture. This approach shortens the drying period and energy spent compared to traditional methods, thus lowering production costs.
Q3: Is this suitable for commercial production or just sampling?
With a capacity of 150-200 kg daily, this machine can provide for a small to medium scale commercial production as well as support the small scale customization and new product development. This is perfectly suited for businesses that prioritize eco-friendly packaging.
Q4: How much power and space do you need?
For this machine, 18 KW (9 kw Upper + 9 kw Lower) additional heating power will be needed along with operational power, which will just need a standard industrial electrical supply. This machine (1300×1900×2500mm) is compact enough to fit into smaller production facilities, and it is a great advantage for the business in the growing phase.
Q5: What warranty and support do you have?
For all mechanical constituents, Excell has an all-inclusive warranty which consists terminal warranty for all manufactured defects. Along with the machine, operator training is also provided. The support team provides all the necessary documentation for troubleshooting support, along with installation, operational, and maintenance guides. These will include a guide for warranty, warranty parts, and shipping details.

Compatible Production Equipment

Integrate seamlessly with our range of compatible equipment designed specifically for pulp molding operations. Each component is engineered to work together for optimal performance and reliability.

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