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Rotary Pulp Molding Machine

Rotary Pulp Molding Machine with 6-station automation and robotic transfer system. High-capacity production (800-1000 kg/day) with grating detection technology.

商品説明

The rotary BP-6080-6 type equipment features strong production capacity, small space occupation, high degree of automation and low energy consumption. This equipment adopts grating detection technology and works with the robot to monitor the products picking and transfer, which can avoid the damage to the equipment and molds caused by repeated hot pressing before the products are removed.

仕様価値
モデル番号BP-6080-6
Dimension (LWH)7500 × 5500 × 3700 mm
Mold Size650 × 650 mm
Output Per Day800–1000 Kgs / 24 Hours
Max. Product Height65 mm
Hot-press Pressure33 Tons
Upper Heating Power18 KW
Lower Heating Power18 KW
High-Efficiency Rotary Production

The BP-6080-6 Rotary Pulp Molding Machine delivers exceptional production capacity with advanced automation. The 6-station rotary system with robotic transfer maximizes efficiency while minimizing space requirements. Grating detection technology monitors product picking and transfer, preventing damage from repeat pressing. With 650×650mm molds, 33-ton pressure, and dual 18 KW heating, it produces 800-1000 kg daily for industrial-scale sustainable packaging manufacturing.

Key Benefits & Applications: Industrial-Scale Smart Manufacturing

Ideal for high-volume production of molded fiber packaging, food containers, electronics protection, and industrial packaging. The rotary design reduces floor space while increasing throughput. Robot integration with grating detection ensures safe, consistent operation and protects expensive molds from damage. Low energy consumption despite high output makes it cost-effective. Perfect for manufacturers scaling up sustainable packaging operations or replacing plastic packaging with eco-friendly alternatives at commercial volumes.

40%

生産コスト削減

原材料の使用量を最適化し、廃棄物を最小限に抑えるエネルギー効率の高いパルプ成形機で製造コストを削減し、18ヶ月以内に優れたROIを実現します。

60%

より速い生産速度

一貫した品質基準を維持しながら生産能力を向上させる自動パルプ成形システムにより、より高い生産量を実現します。

35%

エネルギー効率の改善

先進的なモーターシステムと最適化された加熱により、従来の成形装置と比較してエネルギー消費量が削減され、運用コストが削減されます。

99.5%

マシン・アップタイムの信頼性

BonitoPakの実績あるエンジニアリングを信頼し、連続運転と最小限のメンテナンス・ダウンタイムを実現するために設計されたマシンをご利用ください。

Machine Process

専門産業

数百万個の部品を製造してきたBonitoPakは、数多くの用途において深い知識を有しています。特に精密で複雑な部品加工を必要とする業界を得意としています。どのような複雑さであっても、専門知識と品質を提供する私たちを信頼してください。

生産能力を高める準備はできていますか?

BonitoPakマシンで45%の高生産性を実現

BonitoPakの実証済みのパルプ成形技術を信頼する世界中の500以上のメーカーの仲間入りをしてください。ボニートパックの成形機は、安定した品質、運転コストの削減、収益性の高いオペレーションに必要な信頼性を提供します。

製品カテゴリー

成型パルプトレイ、食品包装、カスタムデザイン、持続可能なオプションなど、Bonitopakの多様なパッケージングソリューションをご覧ください。各カテゴリーは、耐久性、機能性、環境への責任を考慮し、お客様の特定のニーズに合わせて作られています。

Advanced Rotary Technology with Smart Safety

The BP-6080-6 Rotary Pulp Molding Machine represents cutting-edge technology in industrial molded fiber production. This sophisticated system combines high-capacity output with intelligent automation to deliver unmatched efficiency and reliability for commercial-scale manufacturing operations.

The rotary 6-station design is the cornerstone of this machine’s exceptional performance. Unlike linear systems that require extensive floor space, the rotary configuration maximizes production capacity within a relatively compact footprint. Six stations operate simultaneously in continuous rotation—forming, pressing, drying, cooling, and product removal all happen concurrently, creating an uninterrupted production flow that dramatically increases throughput.

The integrated robotic transfer system with grating detection technology is a game-changing safety and efficiency feature. The grating sensors continuously monitor whether products have been successfully removed from molds before the next hot-press cycle begins. This intelligent protection system prevents the costly damage that occurs when products remain in molds during repeat pressing, which can destroy both the product and the expensive molds themselves. This innovation significantly reduces maintenance costs and production downtime.

With an impressive 800-1000 kg daily output capacity, this machine serves industrial-scale operations producing sustainable packaging for food service, retail, electronics, and shipping industries. The large 650×650mm mold size accommodates substantial products up to 65mm in height, suitable for trays, containers, and protective packaging that would typically use plastic or styrofoam.

The powerful 33-ton hot-press pressure ensures proper fiber compaction and density across various product types and pulp formulations. The dual 18 KW heating system (36 KW total) provides rapid, uniform heat distribution essential for efficient moisture removal and consistent product quality at high production speeds.

Despite its high capacity, the machine is engineered for energy efficiency. The rotary design and optimized heating cycles minimize energy waste, while the automated operation reduces labor costs. The substantial dimensions (7500×5500×3700mm) reflect its industrial capacity, yet the vertical rotary configuration uses space more efficiently than equivalent linear production lines.

This machine positions manufacturers at the forefront of the sustainable packaging revolution, providing the capacity and automation needed to compete with traditional plastic packaging production while meeting growing environmental regulations and consumer demand for eco-friendly alternatives.

よくある質問

Q1: How does the grating detection technology protect the equipment?
Grating sensors monitor each station to verify products are removed before the next pressing cycle. If a product remains in the mold, the system prevents the press from operating, avoiding damage to both the expensive molds and the equipment. This smart safety feature significantly reduces maintenance costs and downtime.

Q2: What production capacity does this machine provide compared to smaller models?
With 800-1000 kg daily output, this machine produces 8-10 times more than entry-level models. The 6-station rotary design enables continuous production with multiple products being processed simultaneously at different stages, making it suitable for industrial-scale operations and commercial packaging production.

Q3: What types of products can this machine manufacture?
The 650×650mm mold size accommodates large molded fiber products including food service trays, produce containers, electronics packaging, industrial protective packaging, and bulk shipping inserts up to 65mm height. It’s designed for high-volume production of standardized sustainable packaging that replaces plastic alternatives.

Q4: What are the power, space, and utility requirements?
The machine requires 36 KW heating power (dual 18 KW elements) plus operational power for robotics, rotation, and vacuum systems. Standard industrial three-phase power is needed. Floor space required is 7500×5500mm with 3700mm height clearance. Water connection needed for pulp processing and vacuum systems. Our installation team provides complete specifications.

Q5: What training, warranty, and support do you provide?
Comprehensive training is included covering robotic operation, grating detection system, maintenance procedures, and troubleshooting. We provide professional installation supervision, operational certification for your team, and ongoing technical support. The warranty covers all mechanical, electrical, and robotic components. Contact us for detailed warranty terms, spare parts availability, and shipping options.

対応生産設備

パルプ成形用に特別に設計された互換性のある機器とシームレスに統合できます。各コンポーネントは、最適な性能と信頼性を発揮するように設計されています。

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