The BP-6080-6 Rotary Pulp Molding Machine represents cutting-edge technology in industrial molded fiber production. This sophisticated system combines high-capacity output with intelligent automation to deliver unmatched efficiency and reliability for commercial-scale manufacturing operations.
The rotary 6-station design is the cornerstone of this machine’s exceptional performance. Unlike linear systems that require extensive floor space, the rotary configuration maximizes production capacity within a relatively compact footprint. Six stations operate simultaneously in continuous rotation—forming, pressing, drying, cooling, and product removal all happen concurrently, creating an uninterrupted production flow that dramatically increases throughput.
The integrated robotic transfer system with grating detection technology is a game-changing safety and efficiency feature. The grating sensors continuously monitor whether products have been successfully removed from molds before the next hot-press cycle begins. This intelligent protection system prevents the costly damage that occurs when products remain in molds during repeat pressing, which can destroy both the product and the expensive molds themselves. This innovation significantly reduces maintenance costs and production downtime.
With an impressive 800-1000 kg daily output capacity, this machine serves industrial-scale operations producing sustainable packaging for food service, retail, electronics, and shipping industries. The large 650×650mm mold size accommodates substantial products up to 65mm in height, suitable for trays, containers, and protective packaging that would typically use plastic or styrofoam.
The powerful 33-ton hot-press pressure ensures proper fiber compaction and density across various product types and pulp formulations. The dual 18 KW heating system (36 KW total) provides rapid, uniform heat distribution essential for efficient moisture removal and consistent product quality at high production speeds.
Despite its high capacity, the machine is engineered for energy efficiency. The rotary design and optimized heating cycles minimize energy waste, while the automated operation reduces labor costs. The substantial dimensions (7500×5500×3700mm) reflect its industrial capacity, yet the vertical rotary configuration uses space more efficiently than equivalent linear production lines.
This machine positions manufacturers at the forefront of the sustainable packaging revolution, providing the capacity and automation needed to compete with traditional plastic packaging production while meeting growing environmental regulations and consumer demand for eco-friendly alternatives.
Questions fréquemment posées
Q1: How does the grating detection technology protect the equipment?
Grating sensors monitor each station to verify products are removed before the next pressing cycle. If a product remains in the mold, the system prevents the press from operating, avoiding damage to both the expensive molds and the equipment. This smart safety feature significantly reduces maintenance costs and downtime.
Q2: What production capacity does this machine provide compared to smaller models?
With 800-1000 kg daily output, this machine produces 8-10 times more than entry-level models. The 6-station rotary design enables continuous production with multiple products being processed simultaneously at different stages, making it suitable for industrial-scale operations and commercial packaging production.
Q3: What types of products can this machine manufacture?
The 650×650mm mold size accommodates large molded fiber products including food service trays, produce containers, electronics packaging, industrial protective packaging, and bulk shipping inserts up to 65mm height. It’s designed for high-volume production of standardized sustainable packaging that replaces plastic alternatives.
Q4: What are the power, space, and utility requirements?
The machine requires 36 KW heating power (dual 18 KW elements) plus operational power for robotics, rotation, and vacuum systems. Standard industrial three-phase power is needed. Floor space required is 7500×5500mm with 3700mm height clearance. Water connection needed for pulp processing and vacuum systems. Our installation team provides complete specifications.
Q5: What training, warranty, and support do you provide?
Comprehensive training is included covering robotic operation, grating detection system, maintenance procedures, and troubleshooting. We provide professional installation supervision, operational certification for your team, and ongoing technical support. The warranty covers all mechanical, electrical, and robotic components. Contact us for detailed warranty terms, spare parts availability, and shipping options.