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Máquina rotativa de moldeo de pasta de papel

Máquina rotativa de moldeo de pasta de papel con automatización de 6 estaciones y sistema de transferencia robotizado. Producción de alta capacidad (800-1000 kg/día) con tecnología de detección de rejilla.

Descripción del producto

The rotary BP-6080-6 type equipment features strong production capacity, small space occupation, high degree of automation and low energy consumption. This equipment adopts grating detection technology and works with the robot to monitor the products picking and transfer, which can avoid the damage to the equipment and molds caused by repeated hot pressing before the products are removed.

EspecificaciónValor
Nº de modeloBP-6080-6
Dimensión (LWH)7500 × 5500 × 3700 mm
Tamaño del molde650 × 650 mm
Producción diaria800–1000 Kgs / 24 Hours
Máx. Altura del producto65 mm
Presión de prensado en caliente33 toneladas
Potencia calorífica superior18 KW
Menor potencia calorífica18 KW
High-Efficiency Rotary Production

The Rotary Pulp Molding Machine BP-6080-6 has a high level of automation as well as high output efficiency which addresses the high labor costs associated with traditional pulp moulding production lines. The 6-position rotary system with a robot transfer system achieves the maximum efficiency within a compact footprint. The Scraper type detection system provides real-time tracking of product lifting and transfer and prevents the product from being re-pressed and damaged. The BP-6080-6 has a mould of 650x650mm and works with 33 tonnes of pressure and two 18KW heaters to produce 1600-1800 pieces per hour for the industrial floor of sustainable packaged production.

Key Benefits & Uses: Industrial Scaled Smart Manufacturing

Smart automation greatly increases the production of molded fiber packaging, food service articles and industrial packaging. The offset rotary design increases slurry throughput without requiring additional floor space. Grating detection fully integrates the robot to ensure the operation is both safe and reliable. The system is economical due to high production output and low energy requirements. This machine is perfect for companies looking to increase production of sustainable packaging or replace plastic packaging at commercial-scale volumes.

40%

Reducción de los costes de producción

Reduzca los costes de fabricación con máquinas de moldeo de pasta de papel energéticamente eficientes que optimizan el uso de materias primas y minimizan los residuos, ofreciendo un ROI superior en 18 meses.

60%

Mayor velocidad de producción

Consiga un mayor rendimiento con los sistemas automatizados de moldeo de pasta que aumentan la capacidad de producción al tiempo que mantienen unos estándares de calidad constantes.

35%

Mejora de la eficiencia energética

Los avanzados sistemas de motorización y el calentamiento optimizado reducen el consumo de energía en comparación con los equipos de moldeo tradicionales, lo que disminuye los costes operativos.

99.5%

Fiabilidad del tiempo de actividad de la máquina

Confíe en la ingeniería probada de BonitoPak con máquinas diseñadas para un funcionamiento continuo y un tiempo de inactividad por mantenimiento mínimo.

Proceso mecánico

Industrias especializadas

Tras haber fabricado millones de piezas, BonitoPak posee profundos conocimientos en numerosas aplicaciones. Destacamos especialmente en sectores que requieren la fabricación de componentes precisos e intrincados. Confíe en nuestra experiencia y calidad, sea cual sea la complejidad.

¿Preparado para aumentar su capacidad de producción?

Consiga un mayor rendimiento 45% con las máquinas BonitoPak

Únase a los más de 500 fabricantes de todo el mundo que confían en la probada tecnología de moldeo de pasta de BonitoPak. Nuestras máquinas ofrecen una calidad constante, costes operativos reducidos y la fiabilidad que necesita para unas operaciones rentables.

Nuestras categorías de productos

Descubra la variada gama de soluciones de envasado de Bonitopak, que incluye bandejas de pulpa moldeada, envases alimentarios, diseños personalizados y opciones sostenibles. Cada categoría está diseñada para ofrecer durabilidad, funcionalidad y responsabilidad medioambiental, y se adapta a sus necesidades específicas.

Advanced Rotary Technology with Smart Safety

The BP-6080-6 Rotary Pulp Molding Machine is the best of the best design and technology in molded fiber production. The system is designed for seamless commercial grade production while maintaining operational efficiency with a high level of automation.The machine’s outstanding performance lies in its rotary 6-station design. While linear systems consume considerable floor space, the rotary design enhances production capabilities within compact operational footprints. In this system, six stations in continuous rotation concurrently perform different functions. The formation, pressing, drying, cooling, and product removal functions are performed simultaneously in six stations, and this configuration facilitates a continuous production flow without interruptions, thereby maximizing throughput.
The integrated robotic transfer system with grating detection technology enhances safety and operational efficiency. Grating sensors assess whether products have been removed from the molds before the next hot-press cycle begins. This system acts as a protective mechanism and eliminates the damages caused when products remain in molds during repeated pressing cycles. The system improves reliability and reduces unwanted costs because it minimizes maintenance, production downtime, and structural damages to the molds.
This machine, with a daily output capacity of 800-1000 kg, serves industrial-scale operations dedicated to producing sustainable packaging with a food-service, retail, electronics, and shipping industry focus. The machine’s large 650×650 mm molds accommodate substantial products, whether trays, containers, or protective packaging that is 65 mm high and designed to eliminate plastic or styrofoam.
The hot-press generates an impressive 33 tons of pressure, ensuring proper fiber compaction and density, irrespective of product assortment and pulp formulations. The dual 18 KW heating system increments to 36 KW total system capacity, 36 KW provides quick and uniform heat distribution, which ensures efficient moisture removal and high product consistency at elevated production speeds.
The machine’s overwhelming dimensions (7500×5500×3700mm), which provide industrial machine capacity, vertical rotary design also offers efficient use of space compared to the linear production lines. The design also maintains energy efficiency, all the while the system’s automatization will lower operational/labor costs.
The level of capacity and degree of automatization in the machine allows manufacturers to remain competitive with the production of traditional plastic packaging. The machine meets all eco-friendly packaging production that is in line with environmental regulations, in high demand from consumers and at the forefront of the sustainable packaging.

Preguntas frecuentes

Q1: What is the purpose of equipment grating detection technology?
Grating sensors to each mill and the product must be removed stations in sequence, prior to the pressing cycle. If a produto remains in a mold, the system will not execute the pressing sequence which protects the costly molds and the machinery. The system is designed to eliminate costly maintenance and downtime.
Q2: Production capability of this machine versus smaller models?
Operating within the 800-1000 kg daily output range, this machine achieves 8-10 times the output of entry-level models. Its 6-station rotary design allows for continuous production, with several products being worked on concurrently at different levels. This feature makes it ideal for industrial and commercial packaging production on a larger scale.
Q3: Product types manufactured by this machine?
The mold dimensions of 650×650mm fit large molded fiber products, including food service trays, produce containers, packaging for electronics, industrial protective packaging, and bulk shipping inserts up to 65mm height. This machine produces high volumes of standardized, sustainable packaging designed to replace plastic, providing a plastic-free alternative.
Q4: What about the power, area, and utilities needed?
The machine needs 36 KW heating power (dual 18 KW elements) plus operational power for the robotic, rotating, and vacuum systems. This also requires standard industrial three-phase power. The machine requires a floor area of 7500×5500mm with a height clearance of 3700mm. The machine also requires a water connection for pulp processing and the vacuum systems. Our installation team gives complete specifications.
Q5: What training, warranty, and support do you provide?
Training encompasses the operation of robots and grating detection systems, the performance of maintenance, and troubleshooting techniques. We also provide professional support, certification of your team’s operation, and continuous support. We warranty all mechanical, electrical, and robotic components. Detailed terms of warranty, spare parts, and shipping will be sent on request.

Equipos de producción compatibles

Se integra perfectamente con nuestra gama de equipos compatibles diseñados específicamente para operaciones de moldeo de pasta de papel. Cada componente está diseñado para funcionar conjuntamente y ofrecer un rendimiento y una fiabilidad óptimos.

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