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Máquina recíproca de moldeo de alto rendimiento para pasta de papel

Máquina recíproca de moldeo de pulpa de alta gama con sistema de secado por preprensado. Capacidad mejorada (260-350 kg/día) para la producción de envases sostenibles a mediana escala.

Descripción del producto

El método de formación del modelo 6080-3-2 consiste en recoger el material de pulpa. Este equipo, al igual que el modelo BP-4060, está equipado con una plantilla de preprensado y secado, que puede reducir el consumo de energía y disminuir los costes de producción. Este tipo de equipo tiene una capacidad de producción superior a la del modelo 4060 y es adecuado para satisfacer un cierto número de pedidos.

EspecificaciónValor
Nº de modeloBP-6080-3-2
Dimensión (LWH)1600 × 2500 × 2500 mm
Tamaño del molde600-800 mm
Producción diaria260-350 Kgs / 24 Horas
Máx. Altura del producto< 80 mm
Presión de prensado en caliente33 toneladas
Potencia calorífica superior18 KW
Menor potencia calorífica18 KW
Mayor capacidad de producción

Utilizing advanced reciprocating technology along with pulp molding, the BP-6080-3-2 Reciprocating High-End Pulp Molding Machine optimizes the process of energy-efficient and economically considerate production. This is particularly attributable to the integrated pre-pressing drying templates that are similar to those designed for the BP-4060 model. Being versatile, with adjustable molds of size 600-800mm and 33-ton hot-press with 2 dual 18 Kw heaters which caters to the 260-350 kg output and 33-ton hot-press, makes it a robust machine designed for optimizing production on commercially profitable orders.

Principales ventajas y aplicaciones: Eficiencia comercial

Regardless of the order size, the machine excels in creating large molded fiber packaging, food service containers, industrial trays, and engine protecting packaging. The reciprocating system increases production velocity, which, in combination with the pre-pressing drying technology, creates a highly efficient machine. It makes it possible for superior industrial production transition to fulfill orders consistently at increased volume production with a cost-efficient, eco-friendly method. It is more advanced in every aspect compared to the BP-4060.

40%

Reducción de los costes de producción

Reduzca los costes de fabricación con máquinas de moldeo de pasta de papel energéticamente eficientes que optimizan el uso de materias primas y minimizan los residuos, ofreciendo un ROI superior en 18 meses.

60%

Mayor velocidad de producción

Consiga un mayor rendimiento con los sistemas automatizados de moldeo de pasta que aumentan la capacidad de producción al tiempo que mantienen unos estándares de calidad constantes.

35%

Mejora de la eficiencia energética

Los avanzados sistemas de motorización y el calentamiento optimizado reducen el consumo de energía en comparación con los equipos de moldeo tradicionales, lo que disminuye los costes operativos.

99.5%

Fiabilidad del tiempo de actividad de la máquina

Confíe en la ingeniería probada de BonitoPak con máquinas diseñadas para un funcionamiento continuo y un tiempo de inactividad por mantenimiento mínimo.

Proceso mecánico

Industrias especializadas

Tras haber fabricado millones de piezas, BonitoPak posee profundos conocimientos en numerosas aplicaciones. Destacamos especialmente en sectores que requieren la fabricación de componentes precisos e intrincados. Confíe en nuestra experiencia y calidad, sea cual sea la complejidad.

¿Preparado para aumentar su capacidad de producción?

Consiga un mayor rendimiento 45% con las máquinas BonitoPak

Únase a los más de 500 fabricantes de todo el mundo que confían en la probada tecnología de moldeo de pasta de BonitoPak. Nuestras máquinas ofrecen una calidad constante, costes operativos reducidos y la fiabilidad que necesita para unas operaciones rentables.

Nuestras categorías de productos

Descubra la variada gama de soluciones de envasado de Bonitopak, que incluye bandejas de pulpa moldeada, envases alimentarios, diseños personalizados y opciones sostenibles. Cada categoría está diseñada para ofrecer durabilidad, funcionalidad y responsabilidad medioambiental, y se adapta a sus necesidades específicas.

Tecnología reciprocante avanzada

The BP-6080-3-2 Reciprocating High-End Pulp Molding Machine is for manufacturers who want to enlarge the production possibilities and more.
Combining revolutionary reciprocating mechanics with traditional pulp molding produces energy-efficient results, thus, minimizing the number of mills used during production.
The reciprocating action is what sets this machine apart. Instead of remaining stationary, the reciprocating system offers varying movement, which optimizes pulp distribution, improves fiber interlocking, and enhances product uniformity. This moving system, in contrast to static forming methods, is able to produce stronger, more uniform pulp molded shapes with a greatly improved surface finish.
This machine, like the BP-4060, uses the now common pre-pressing drying template system. It improves energy efficiency because in one stage, the system combines pre-pressing and initial drying. During pre-pressing, the production cycle is drastically shortened, energy costs are reduced, and excess water is removed because heated templates are used. This feature is particularly beneficial to cost-efficient companies. This is because it cuts down on costs significantly over time.
Featuring an adjustable mold size range of 600-800mm, this machine is remarkable flexible, allowing accommodating large products with height of 80mm. This capability allows manufacturers to seamlessly handle a variety of shallow trays and deep containers and modify their production without the added complexity of managing different machines. This machinery is a great asset to companies handling diversified business sectors or offering tailored packing solutions.
The 33-ton hot-press pressure will provide the sufficient force compact a diverse range of fibers, irrespective of the tensile strength of the pulp and varying density of the end products. The system’s established dual 18 KW heating elements (for a total of 36 KW) provide rapid and uniform heat distribution to guarantee product quality and consistency, especially with high-speed production runs. This heating capacity is calibrated primarily considering the large mold sizes and high volume production.
The machine is manufactured to output 260-350 kg daily. This is designed with the next tier of the market based around entry-level equipment in mind while the BP-4060 is designed for 150-200 kg. This machine is ideally designed for routine commercial order fulfillment to establish dependable production schedules and, consequently, reliable customer partnerships.
This machine is purpose-built for the efficient, commercial-scale production of sustainable packaging. With compact dimensions (1600×2500×2500mm), durable construction, and a tough design, this machine is designed to cope with the demands of continual operation. This durability makes it a wise investment.

Preguntas frecuentes

P1: ¿En qué se diferencia este modelo del BP-4060?
With regard to production capacity, the model BP-6080-3-2 surpasses the BP-4060, producing between 260 to 350 kg compared to the 150-200 kg BP-4060 model. In addition, the adjustable mold dimensions are greater, measuring between 600-800 mm, in contrast to the BP-4060, which has a fixed mold size of 400 x 600 mm. This model also applies greater pressure up to 33 tons, compared to 18 tons in the BP-4060. Both have pre-pressing drying technology, but this model has a drying reciprocating action which focuses more on drying recovery and the acceleration of drying throughput, especially needed for higher volume commercial production.
P2: ¿Qué significa "alternativo" y cómo mejora la producción?
This term signifies the backward and forward movement of the machine in the forming cycle. This motion optimizes the distribution of the pulp, the interlocking of the fibers, and the more uniform and stronger formation of the product, surface, and finish. It also improves the production cycle speed as compared to the static forming approach, thus boosting overall production efficiency.
P3: ¿Qué productos puede fabricar esta máquina?
This machine produces large molded fiber products which include industrial trays, food service containers, protective packaging for produce and electronics, automotive part inserts, and custom protective packaging.
Thanks to an adjustable mold of 600-800 mm in length, 80 mm in height, and varied thicknesses, this equipment manufactures and provides both standard and tailored eco-friendly packaging solutions.
Q4: What are the requirements for space and power?
The equipment requires 36 KW of heating power, operational power for the reciprocating systems and hydraulics, and power for 2 elements set at 18 KW. Likewise, a standard industrial three-phase power supply is needed. The machine requires floor space of 1600×2500 mm and a height clearance of 2500 mm. Utility specifications and utility setup are provided by the installation team as well as the needed installation support.
Q5: What support, training, and warranty do you provide?
All training, especially for the operators, will cover the reciprocating system, pre-press drying system, and system maintenance for various optimizations. Along with operational manuals and technical support, installation support is unlimited, and the machine warranty covers the hydraulic and electrical components as well as the machine and shipping area for spare parts.

Equipos de producción compatibles

Se integra perfectamente con nuestra gama de equipos compatibles diseñados específicamente para operaciones de moldeo de pasta de papel. Cada componente está diseñado para funcionar conjuntamente y ofrecer un rendimiento y una fiabilidad óptimos.

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