The BP-4530-3 Automatic Stacking Tofu Molds Machine is a complete turnkey solution designed for manufacturers entering the molded fiber packaging industry or conducting product development. Unlike standalone machines, this system includes every component needed for full-scale production, eliminating the complexity of sourcing and integrating separate equipment.
The 3-template automated transfer system streamlines the production process by automatically moving molds through forming, pressing, and cooling stages. This automation reduces manual labor, minimizes human error, and ensures consistent product quality throughout each production run. The system’s intelligence allows continuous operation where one mold is being formed while another is being pressed and a third is cooling, maximizing efficiency.
The adjustable mold size range of 300-470mm provides exceptional versatility, allowing manufacturers to produce various product sizes without investing in multiple machines. Combined with a maximum product height of 100mm, this flexibility accommodates everything from shallow trays to deeper containers, making it suitable for diverse market demands.
The robust 5-ton hot-press pressure system handles various pulp densities and product requirements. The dual 8 KW heating elements (upper and lower) ensure uniform temperature distribution, critical for achieving consistent product quality and proper moisture removal. This heating capacity significantly reduces drying time and energy consumption compared to air-drying methods.
The complete production line standard configuration is what truly sets this machine apart. The pulp-mixing pump and bucket prepare consistent pulp slurry, while the pulping machine processes raw materials. Cold and hot vacuum pumps work together to remove air and moisture efficiently. The pulp-refluxing pump and bucket maintain optimal pulp consistency throughout production. The vacuum water-refluxing tank manages water recovery, reducing waste and operational costs. Finally, the trimming machine provides professional finishing touches to products.
With daily output capacity of 50-100 kg, this system is perfectly sized for small-batch commercial production, custom orders, and product development. The compact footprint makes it accessible for facilities with limited space, while the complete integration eliminates the learning curve of coordinating multiple separate systems.
Häufig gestellte Fragen
Q1: What products can this complete production line manufacture?
This system produces various molded fiber products including food containers, egg cartons, fruit trays, electronics packaging, protective inserts, and eco-friendly tableware. The adjustable mold size (300-470mm) and 100mm height capacity accommodate diverse product designs for different industries.
Q2: Is technical expertise required to operate this equipment?
The automated system simplifies operation, but basic training is recommended. We provide comprehensive operator training covering all components: pulping, mixing, forming, pressing, and trimming. The integrated design makes it easier to learn than managing separate machines independently.
Q3: What raw materials does this production line process?
The system processes various plant fibers including recycled paper, bagasse, bamboo pulp, wheat straw, and other agricultural waste materials. The pulping machine and mixing system handle different fiber types, giving you flexibility in material sourcing and product characteristics.
Q4: What are the power and water requirements?
The machine requires dual 8 KW heating power (16 KW total) plus operational power for pumps and automation. Standard industrial electrical supply and water connection are needed. The vacuum water-refluxing tank recycles water, minimizing consumption. Our installation team provides detailed utility requirements.
Q5: What warranty coverage and support do you provide?
We offer comprehensive warranty on all system components including the main machine, pumps, tanks, and trimming equipment. Professional installation assistance and complete operator training are included. Our technical support team provides ongoing maintenance guidance, troubleshooting, and replacement parts. Contact us for detailed warranty terms and shipping information.