التصميم والتخصيص
- Provide CAD or samples and we’ll design a precise cavity layout for your device, adapters and accessories.
- Choose single insert or clamshell (two trays joined by a living hinge). Add finger‑notches, cable channels, leaflet recess, and clip posts.
- Four‑side wings sized for glue‑in or friction fit ensure a flush, no‑gap look in rigid or folding cartons.
- Finish in natural white/grey/black or match Pantone brand colors; mold in your logo and functional icons.
Performance & testing
- Typical wall thickness 0.8–1.5 mm; ribs and corner buttresses added where higher compression is required.
- Static‑neutral, low‑lint fiber suits sensitive electronics.
- We support ISTA‑style drop, vibration and compression testing and adjust geometry for target pass rates.
الاستدامة والمواد
- Fibers from sugarcane bagasse and recovered paper reduce reliance on plastics and foams.
- Mono‑material solution simplifies consumer recycling alongside paperboard cartons.
- Water‑based pigments maintain recyclability; FSC options and sustainability data sheets on request.
أخذ العينات والمهلة الزمنية
- DFM review and layout proposal within a few days.
- Sample mold + samples: about 10 days.
- Mass production: typically 15–25 days after approval.
- MOQ: 5000 pcs per design/color.
التعبئة والتغليف والتوصيل
- Trays/clamshells nest tightly in master cartons; pallets optimized for export.
- EXW/FOB/CIF shipping terms and export documentation available.
الخدمات الجانبية
- القالب العام: آثار أقدام قياسية لأخذ عينات أسرع وتكلفة أقل للأدوات.
- حلول التعبئة والتغليف: تطوير صينية + صندوق خارجي/غلاف خارجي وفحوصات الملاءمة واختبار العبور.
- تصميم ثلاثي الأبعاد: دعم CAD/DFM مع معاينات سريعة ثلاثية الأبعاد قبل التجهيز بالأدوات.
- Customized Mould: private tooling, Pantone fiber, embossed/debossed branding, hinge and locking features.
الأسئلة الشائعة
Q1: Can you color‑match our brand white or grey?
A: Yes. We match Pantone colors using water‑based pigments while keeping trays recyclable and biodegradable.
Q2: Is the clamshell hinge strong?
A: The “living hinge” is designed with reinforced ribs and radius to resist tearing during assembly and unboxing.
Q3: What thickness should we choose?
A: 0.8–1.2 mm for light accessories; up to 1.5 mm with ribs for heavier devices or e‑commerce routes.
Q4: Can one outer carton work for multiple SKUs?
A: We can keep a common outer footprint and swap inner cavities/clamshell layouts to fit different models.
Q5: Are the trays moisture‑resistant?
A: Standard pulp is absorbent; we offer optional water‑resistant coating or liners for humid routes.
س6: ما هي المعلومات التي تحتاجها للبدء؟
A: Device dimensions/CAD, box size, layout, Pantone color, logo files, quantity and timeline.
Ready to create a premium, plastic‑free electronics insert?
Share your specs and branding—BonitoPak PM‑111 will be designed, sampled fast and delivered on time.