Designed for the needs of the mold production of lids with layered lined thermoformed eco-friendly cups and lids. The BP-4060-3 Paper Cup Lid Thermoforming machine focusses on the econocmical needs of the production of molded fiber cup lids waste cups of the molded fiber lids eco-friendly cups efficiently.
Pre-pressing drying templates unique this equipment and most other thermoforming machines. For example, this machine combines pre-pressing and drying. Therefore, it saves energy while performing drying and drying. Pre-pressing avoids costs associated with over-drying and drastically reduced time to dry. Thus, this allows manufacture to efficiently respond to small-batch orders. Reduction in production cycle time optimizes costs associated with drying.
A reinforced hot-press with an 18 ton capacity and built in pressure capacity monitors ensures the machine is optimal with ranges in density of the pulp and varying lid thicknesses. The precise placement of the dual heating elements with 9 KW power dry-balanced in the upper and lower plates and the centralized heating elements in each plate in the upper and lower plates minimizes warping and ensures uniform drying eliminating the chances of the cup lids varying in dimension as the machine dry balances the heated elements. A consistent dimension lid also ensures the smooth finish does not harbor food-grade contamination.
With the 400×600mm molds, manufacturers can create several different lids with vertical dimension alterations of up to 80mm. This range enables the machine to produce flat, domed, and contoured lids with integrated features of varying configurations. As a result, the machine can produce different styles of lids as configured in range from small lids for coffee cups to larger lids for food containers.
With an operating capacity of 150-200 kg, this machine is designed for companies who process specialized orders as the custom designs and small-scale tests on new product lines in range of the machine operating capacity. The small footprint of the machine is appropriate for production sites with floor space constraints. The touchscreen control is also a system of control that makes immediate and streamlined control/adjustment modifications.
Customers looking to invest in thermoforming machines are looking at costs and efficiency in machine operations. However, with thermoforming, they can also meet customers’ requests for sustainable and eco-friendly packaging.
Most Frequently Asked Questions
Q1: What paper cup lid products can this machine make?
This machine makes several molded fiber lids including flat coffee cup lids, domed hot beverage lids, and lids that cover food containers. The lids produced can be made from different pulp materials like bagasse, bamboo, and recycled paper pulp, making them biodegradable and compostable.
P2: ¿Cómo ahorra energía la plantilla de secado previo al prensado?
The pre-pressing drying template saves energy by drying and pre-pressing at the same time. Pre-pressing uses the heater to dry the molded pulp and remove moisture. This approach shortens the drying period and energy spent compared to traditional methods, thus lowering production costs.
P3: ¿Es adecuado para la producción comercial o sólo para el muestreo?
With a capacity of 150-200 kg daily, this machine can provide for a small to medium scale commercial production as well as support the small scale customization and new product development. This is perfectly suited for businesses that prioritize eco-friendly packaging.
Q4: How much power and space do you need?
For this machine, 18 KW (9 kw Upper + 9 kw Lower) additional heating power will be needed along with operational power, which will just need a standard industrial electrical supply. This machine (1300×1900×2500mm) is compact enough to fit into smaller production facilities, and it is a great advantage for the business in the growing phase.
Q5: What warranty and support do you have?
For all mechanical constituents, Excell has an all-inclusive warranty which consists terminal warranty for all manufactured defects. Along with the machine, operator training is also provided. The support team provides all the necessary documentation for troubleshooting support, along with installation, operational, and maintenance guides. These will include a guide for warranty, warranty parts, and shipping details.